1.2.1 Define net classes in your KiCad project

Add the net classes to each connection in the circuit diagram.

Add the same net classes in the net classes of the PCB editor: KiCad PCB Editor: File -> Board Setup -> Design Rules -> Net classes

1.2.2 Run KiClearance to initially generate the clearance table

Navigate to the project folder with the KiCad project. Open a terminal and execute :

python -m kiclearance

Now a file clearance.ods is generated, which contains the human-readable clearance table. As of now, the table has been generated using fantasy values.

1.2.3 Adapt the table ‘clearance.ods/xls/csv’ containing clearance distances

Update the table (clearance.ods/xls/csv) in your KiCad project directory with voltage clearances defined by your requirements (e.g. standards).

The table contains the distances from a potential to another in mm. The same net distance is optional.

1.2.4 Run KiClearance again, to generate the final set of rules for KiCad

Navigate to the project folder with the KiCad project and the clearance.ods/.xls/.csv file. Open a terminal and execute :

python -m kiclearance

Now a file yourprojectname.kicad_dru is generated, which contains the rule sets.

Open your KiCad project, the rule sets are now stored and you can start the routing.

As the inner layers are exposed to less dirt and no air, the distance in the inner layers can be set as optional with a scaling factor (defaults to 1). If this factor is to be set differently, this can be set with the following command (in the example: inner distance to 75% of outer distance):

python -m kiclearance -i 0.75

To see help and options, run

python -m kiclearance --help

The following arguments are possible:
-h, --help: Prints this information,
-f, --project_folder (Optional): Path to the folder in which the project is located. Default: Folder in which this python script is located.
-n, --project_name (Optional): Name of the kicad project (file prefix). Default: Script will look for a file with .kicad_pro in the set folder.
-t, --table_file (Optional): Name (and ending) of the file containing the distance values. Default name: 'clearance'.
-i, --factor_inner_layers (Optional): Reduced factor for the inner layers. Default: 1.0
-d, --min_track_distance (Optional): minimum track distance between two tracks on the same potential. Default: 0.15 mm.