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Project description
motorcalc - A package to calculate and plot DC - motors
Gerrit Kocherscheidt KOCO MOTION / KOCO automotive, March 2023
Intention
With this package a simple calculation of DC motor parameters based on the input voltage, no-load current, terminal resistance and torque constant is performed. Motor performance curves can be plotted.
Installation
Installation using pip
pip install motorcalc
Installation of sources from Github
git clone https://github.com/KOCOMOTION/motorcalc.git
Basic usage
To create a DC-motor object use the following code
import motorcalc.dcmotor as dcm
m = dcm.CDCmotor(U_N=12.0, I_0=0.02, k_M=0.014, R=25.0)
Here the parameter are
- U_N: Driving voltage [V]
- I_0: No-load current [A]
- k_M: Torque constant [Nm/A]
- R: Terminal resistance [Ohm]
Note that if not stated explicitely, parameter in this package are considered to be in SI-units without magnitude scaling, i.e., I use ampere instead of milli-ampere etc.
Get information about the object
To get information about the object the print function can be used
print(m)
INPUT PARAMETER:
------------------------------------------------------------------------------------------------------
parameter voltage term. resist. no-load cur. no-load speed torque const.
------------------------------------------------------------------------------------------------------
unit Volt Ohm Ampere RPM Nm/A
value 12.0 25.00 0.020 7844 0.014
PERFORMANCE DATA:
------------------------------------------------------------------------------------------------------
parameter unit no-load @max eff. @max power stall @working point
------------------------------------------------------------------------------------------------------
speed RPM 7844 6514 3922 0 7844
current A 0.020 0.098 0.250 0.480 0.020
torque Nm 0.000 0.001 0.003 0.006 0.000
power W 0.00 0.74 1.32 0.00 0.00
eff. % 0.0 63.3 44.1 0.0 0.0
In addition parameter can be plotted with the list_spec_table()
-function of the CDCMotorExport-Module.
import motorcalc.dcmotorexport as dcmexp
dcmexp.CDCMotorExport(m).list_spec_table()
+----+-----------------------+---------+----------+
| No | Parameter | Unit | Value |
+----+-----------------------+---------+----------+
| 1 | Voltage | V | 12 |
+----+-----------------------+---------+----------+
| 2 | Terminal resistance | Ω | 25 |
+----+-----------------------+---------+----------+
| 3 | Terminal inductance | mH | 0 |
+----+-----------------------+---------+----------+
| 4 | No-load speed | rpm | 7844 |
+----+-----------------------+---------+----------+
| 5 | No-load current | A | 0.020 |
+----+-----------------------+---------+----------+
| 6 | Nominal torque | mNm | 0 |
+----+-----------------------+---------+----------+
| 7 | Nominal speed | rpm | 7844 |
+----+-----------------------+---------+----------+
| 8 | Nominal current | A | 0.020 |
+----+-----------------------+---------+----------+
| 9 | Max. output power | W | 1.323 |
+----+-----------------------+---------+----------+
| 10 | Max. efficiency | % | 63.342 |
+----+-----------------------+---------+----------+
| 11 | Back-EMF constant | mV/rpm | 133.690 |
+----+-----------------------+---------+----------+
| 12 | Torque constant | mNm/A | 14 |
+----+-----------------------+---------+----------+
| 13 | Speed/torque gradient | rpm/mNm | 1218.023 |
+----+-----------------------+---------+----------+
| 14 | Rotor inertia | gcm^2 | 0 |
+----+-----------------------+---------+----------+
Additional parameter
Missing or additional parameter can be added either on construction or by directly accessing the member variables of the CDCMotor-class.
m = dcm.CDCMotor(U_N=12.0, I_0=0.002, k_M=0.014, R=25.0, H=1.0E-3 Theta=1.0E-8, nPoints=100, n_WP=6000.0, M_WP=0.0015, motor_name:str='test-motor' application:str='test-application')
Parameters
----------
U_N : float
nominal Voltage in V
I_0 : float
noload current in A
k_M : float
torque constant in Nm/A
R : float
terminal resistance in Ohm
H : float
terminal inductance in mH (for information only)
Theta : float
rotor moment of inertia in gcm^2 (for information only)
nPoints : int
number of points to be plotted in graph
n_WP : float
required speed at working point
M_WP : float
required torque at working point
motor_name : str
name of the motor used for graph plotting
application : str
short description of application for graph plotting
Plotting
To plot performance curves the CDCMotorPlot
-class from the dcmotorplot-module is needed.
import motorcalc.dcmotorplot as dcmplt
dcmplt.CDCMotorPlot(m).plot_curves()
With this command the following Matplotlib-graph is generated:
To-Do: Description of the motorcalc.physics module
This module shall be used to store material parameter und formulas for mechanical and electrical calculations needed for a motor project calculation
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