surfalize 0.5.0

A python module to analyze surface roughness

surfalize is a python package for analyzing microscope topography measurement data in terms of surface rouggness and other topographic parameters. It is intended primarily for microtextured surfaces and is supposed to replace software packages such as MountainsMap, MultiFileAnalyzer and Gwyddion for the most common tasks.

How to install

To install the latest release of surfalize, run the following command:

pip install surfalize

If you want to build from source, clone this git repository and run the following command in the root folder of the cloned repository.

pip install .

However, you will need to have both Cython and a C-Compiler installed (MSVC on Windows, gcc on Linux, MinGW is not supported currently). If you install in editable mode using

pip install -e .

be aware that a change of the pyx files does not reinvoke the Cython build process.

Currently supported file formats

Manufacturer	Format
Keyence	.vk4, .vk6, .vk7
Leica	.plu
Sensofar	.plu, .plux
Digital Surf	.sur

Supported roughness parameters

This package aims to implement all parameters defined in ISO 25178. Currently, the following parameters are supported:

Category	Parameter	Full name	Validated against
Height	Sa	Arithmetic mean height	Gwyddion, MountainsMap
	Sq	Root mean square height	Gwyddion, MountainsMap
	Sp	Maximum peak height	Gwyddion, MountainsMap
	Sv	Maximum valley depth	Gwyddion, MountainsMap
	Sz	Maximum height	Gwyddion, MountainsMap
	Ssk	Skewness	Gwyddion, MountainsMap
	Sku	Kurtosis	Gwyddion, MountainsMap
Hybrid	Sdr1	Developed interfacial area ratio	Gwyddion2, MountainsMap
	Sdq	Root mean square gradient	MountainsMap
Spatial	Sal	Autocorrelation length	-
	Str	Texture aspect ratio	-
Functional	Sk	Core roughness depth	MountainsMap
	Spk	Reduced peak height	MountainsMap
	Svk	Reduced dale height	MountainsMap
	Smr1	Material ratio 1	MountainsMap
	Smr2	Material ratio 2	MountainsMap
	Sxp	Peak extreme height	MountainsMap
Functional (volume)	Vmp	Peak material volume	MountainsMap
	Vmc	Core material volume	MountainsMap
	Vvv	Dale void volume	MountainsMap
	Vvc	Core void volume	MountainsMap

¹ Per default, Sdr calculation uses the algorithm proposed by ISO 25178 and also used by MountainsMap By keyword argument, the Gwyddion algorithm can be used instead.
² Gwyddion does not support Sdr calculation directly, but calculates surface area and projected area.

Supported parameters of 1d-periodic surfaces

Additionally, this package supports the calculation of non-standard parameters for periodic textured surfaces with one- dimensional periodic structures. The following parameters can be calculated:

Parameter	Description
Period	Dominant spatial period of the 1d-surface texture
Depth	Peak-to-valley depth of the 1d-texture profiles
Aspect ratio	Ratio of peak-to-valley depth to spatial period
Homogeneity	Homogeneity factor (0 < H < 1) calculated from Gini analysis
Orientation	Clockwise angle of the dominant texture to the vertical axis

Supported operations

Operation	Description
Leveling	Subtraction of least squares fit to a plane
Zeroing	Sets the lowest datapoint of the surface to zero
Centering	Sets the average value of the surface elevation to zero
Zooming	Magnifies the surface by a specified factor
Cropping	Crops the surface in a specified rectangle
Rotation	Rotates the surface by a specified angle in degrees
Alignment	Aligns the surface with the dominant texture direction by rotation
Outlier removal	Removes outliers outside n standard deviation from the mean
Thresholding	Thresholding based on areal material ratio
Filtering	Applies a Gaussian highpass, lowpass or bandpass filter

Basic Usage

from surfalize import Surface

filepath = 'example.vk4'
surface = Surface.load(filepath)
surface.show()

Extracting roughness and topographic parameters

# Individual calculation of parameters
sa = surface.Sa()
sq = surface.Sq()

# Calculation in batch
parameters = surace.roughness_parameters(['Sa', 'Sq', 'Sz'])
>>> parameters
{'Sa': 1.25, 'Sq': 1.47, 'Sz': 2.01} 

# Calculation in batch of all available parameters
all_available_parameters = surace.roughness_parameters()

Performing surface operations

Surface operations return a new Surface object by default. If inplace=True is specified, the operation applies to the Surface object it is called on and returns it to allow for method chaining. Inplace is generally faster since it does not copy the data and does not need to instantiate a new object.

# Levelling the surface using least-sqaures plane compensation

# Returns new Surface object 
surface = surface.level()

# Returns self (to allow for method chaining)
surface.level(inplace=True)

# Filters the surface using a Gaussian filter
surface_low = surface.filter(filter_type='highpass', cutoff=10)

# Filter form and noise
surface_filtered = surface.filter(filter_type='bandpass', cutoff=0.8, cutoff2=10)

# Separate waviness and roughness at a cutoff wavelength of 10 µm and return both
surface_roughness, surface_waviness = surface.filter('both', 10)

# If the surface contains any non-measured points, the points must be interpolated before any other operation can be applied
surface = surface.fill_nonmeasured(method='nearest')

# The surface can be rotated by a specified angle in degrees
# The resulting surface will automatically be cropped to not contain any areas without data
surface = surface.rotate(10)

# Aligning the surface texture to a specified axis by rotation, default is y
surface = surface.align(axis='y')

# Remove outliers
surface = surace.remove_outliers()

# Threshold the surface, default threshold value is 0.5% of the AbbottCurve
surface = surface.threshold(threshold=0.5)
# Non-symmetrical tresholds can be specified
surface = surface.threshold(threshold=(0.2, 0.5))

These methods can be chained:

surface = Surface.load(filepath).level().filter(filter_type='lowpass', cutoff=0.8)
surface.show()

Plotting

The Surface object offers multiple types of plots.

Plotting the topography itself is done using Surface.show(). If the repr of a Surface object is invoked by Jupyter Notebook, it will automaticall call Surface.show().

# Some arguments can be specified 
surface.show(cmap='viridis', maskcolor='red')

The Abbott-Firestone curve and Fourier Transform can be plotted using:

surface.plot_abbott_curve()
# Here we apply a Hanning window to mitigate spectral leakage (recommended) as crop the plotted range of 
frequencies to fxmax and fymax.
surface.plot_fourier_transform(hanning=True, fxmax=2, fymax=1)

Batch processing

surfalize provides a module for batch processing and surface roughness evaluation of large sets of measurement files.

from pathlib import Path
from surfalize import Batch

filepaths = Path('folder').glob('*.vk4')

# Create a Batch object that holds the filepaths to the surface files
batch = Batch(filepaths)

All operations of the surface can be applied to the Batch analogously to a Surface object. However, they are not applied immediately but registered for later execution.

batch.level()
batch.filter('highpass', 20)

Each operation on the batch returns the Batch object, allowing for method chaining.

batch = Batch(filepaths).level().filter('highpass', 20).align().center()

The calculation of roughness parameters can be done indiviually and chained.

batch.Sa().Sq().Sq().Sdr()

Arguments to the roughness parameter calculations, such as p and q can be provided in the individual call.

batch.Vmc(p=10, q=80)

Parameters can also be calculated in bulk using Batch.roughness_parameters():

# Computes Sa, Sq, Sz
batch.roughness_parameters(['Sa', 'Sq', 'Sz'])
# Computes all available parameters
batch.roughness_parameters()

If arguments need to be supplied, the parameter must be constructed as a Parameter object:

from surfalize.batch import Parameter
Vmc = Parameter('Vmc', kwargs=dict(p=10, q=80))
batch.roughness_parameters(['Sa', 'Sq', 'Sz', Vmc])

Finally, the batch processing is executed by calling Batch.execute, returning a pd.DataFrame. Optionally, multiprocessing=True can be specified to split the load among all available CPU cores. Moreover, the results can be saved to an Excel Spread sheet by specifiying a path for saveto=r'path\to\excel_file.xlsx.

df = batch.execute(multiprocessing=True)

Optionally, a Batch object can be initialized with a filepath pointing to an Excel File which contains additional parameters, such as laser parameters. The file must contain a column file, which specifies the filename including file extension in the form name.ext, e.g. topography_50X.vk4. All other columns will be merged into the resulting Dataframe that is returned by Batch.execute.

batch = Batch(filespaths, additional_data=r'C:\users\exampleuser\documents\laserparameters.xlsx')
batch.level().filter('highpass', 20).align().roughness_parameters()
df = batch.execute()

Full example: Let's supppose we have four topography files called topo1.vk4, topo2.vk4, topo3.vk4, topo4.vk4 in the folder C:\users\exampleuser\documents\topo_files. Moreover, we have additional information on these files in an Excel files located in C:\users\exampleuser\documents\topo_files\laserparameters.xlsx. The Excel looks like this:

file	power	pulse_overlap	hatch_distance
topo1.vk4	100	20	12.5
topo2.vk4	50	20	12.5
topo3.vk4	100	50	12.5
topo4.vk4	50	50	12.5

from pathlib import Path
from surfalize import Batch

filepaths = Path(r'C:\users\exampleuser\documents\topo_files').glob('*.vk4')
batch = Batch(filespaths, additional_data=r'C:\users\exampleuser\documents\topo_files\laserparameters.xlsx')
batch.level().filter('highpass', 20).align().roughness_parameters(['Sa', 'Sq', 'Sz'])
batch.execute(multiprocessing=True, saveto=r'C:\users\exampleuser\documents\roughness_results.xlsx')

The result will be a DataFrame that looks like this:

file	power	pulse_overlap	hatch_distance	Sa	Sq	Sz
topo1.vk4	100	20	12.5	0.85	1.25	3.10
topo2.vk4	50	20	12.5	0.42	0.51	1.87
topo3.vk4	100	50	12.5	1.34	1.67	3.84
topo4.vk4	50	50	12.5	0.55	0.67	1.99