OpenPinch 0.4.1

An advanced pinch analysis and total site integration toolkit

OpenPinch

OpenPinch is an open-source toolkit for advanced Pinch Analysis and Total Site Integration. It supports direct and indirect heat integration targeting, multi-utility studies, graph generation, Excel-based workflows, and programmatic analysis in Python.

Install

Install the published package from PyPI for core CLI and Python usage:

python -m pip install openpinch

If you plan to run the packaged Jupyter notebooks, graph rendering, or Excel I/O, install the notebook extra:

python -m pip install "openpinch[notebook]"

If you plan to launch the Streamlit dashboard, install the dashboard extra:

python -m pip install "openpinch[dashboard]"

If you need TESPy-backed Brayton-cycle tooling, install the Brayton-cycle extra:

python -m pip install "openpinch[brayton_cycle]"

If you plan to run solver-backed heat-exchanger-network synthesis, install the synthesis extra and then download the IDAES solver extensions:

python -m pip install "openpinch[synthesis]"
idaes get-extensions

If you want the full optional surface in one install:

python -m pip install "openpinch[full]"

OpenPinch currently requires Python >=3.14.2.

Notebook Workflow

OpenPinch ships with a notebook series for distinct outputs and workflows. Copy them into your working directory with:

openpinch notebook -o notebooks

To run the packaged notebooks in Jupyter, install the notebook extra first with python -m pip install "openpinch[notebook]".

The packaged notebook series currently includes:

• 01_basic_pinch_and_dtcont_sensitivity.ipynb
• 02_total_site_targets_and_sugcc.ipynb
• 03_carnot_hpr_comparison.ipynb
• 04_multistate_targeting_and_state_comparison.ipynb
• 05_schema_service_and_output_workflows.ipynb
• 06_energy_transfer_analysis.ipynb
• 07_vapour_compression_mvr_cascade_hpr.ipynb
• 08_direct_gas_stream_mvr.ipynb
• 09_hen_design_service_four_stream.ipynb

These notebooks are intended to be the main learning path for new users. The series now spans the single-case PinchProblem front door, named PinchWorkspace studies, real multistate targeting, the typed/service plus serialized-workspace boundaries, energy-transfer analysis, and the simulated heat pump targeting backend, direct gas/vapour process-component MVR, and the heat exchanger network design service on a compact four-stream problem.

Python Workflow

For script and notebook usage, the main single-case front door is PinchProblem.

from OpenPinch import PinchProblem

problem = PinchProblem("basic_pinch.json", project_name="basic_pinch")
problem.target()

summary = problem.summary_frame()
print(summary)

problem.export_excel("results")
problem.plot.export("graphs", graph_type="gcc")

When the PinchProblem data contains stateful values, the named problem.target.* entry points also accept state_id=... so one cached solve can be refreshed for a selected operating state without flattening the in-memory model first:

multi_state_problem = PinchProblem(
    "crude_preheat_train_multistate.json",
    project_name="crude_multistate",
)
selected_state = multi_state_problem.target.direct_heat_integration(state_id="peak")
state_summary = multi_state_problem.summary_frame()
print(state_summary[["Target", "State ID", "Hot Utility Target", "Cold Utility Target"]])

For named study cases and bundle save/load, use PinchWorkspace:

from OpenPinch import PinchWorkspace

workspace = PinchWorkspace(
    source="crude_preheat_train.json",
    project_name="crude_preheat_train",
)
workspace.copy_case("baseline", "wide_dt", activate=False)
workspace.set_dt_cont_multiplier(0.5, case_name="wide_dt")
comparison = workspace.compare_cases("baseline", "wide_dt")

You can also build a payload directly from the validated schema models:

from OpenPinch import pinch_analysis_service
from OpenPinch.lib.enums import StreamType
from OpenPinch.lib.schemas.io import StreamSchema, TargetInput, UtilitySchema

streams = [
    StreamSchema(
        zone="Process Unit",
        name="Reboiler Vapor",
        t_supply=200.0,
        t_target=120.0,
        heat_flow=8000.0,
        dt_cont=10.0,
        htc=1.5,
    ),
    StreamSchema(
        zone="Process Unit",
        name="Feed Preheat",
        t_supply=40.0,
        t_target=160.0,
        heat_flow=6000.0,
        dt_cont=10.0,
        htc=1.2,
    ),
]

utilities = [
    UtilitySchema(
        name="Cooling Water",
        type=StreamType.Cold,
        t_supply=25.0,
        t_target=35.0,
        heat_flow=120000.0,
        dt_cont=5.0,
        htc=0.8,
        price=12.0,
    )
]

payload = TargetInput(streams=streams, utilities=utilities)
result = pinch_analysis_service(payload, project_name="Example")

Graphing and Dashboard

With the notebook or dashboard extra installed, graph generation in Python looks like:

figure = problem.plot.grand_composite_curve()
figure.show()

To launch the Streamlit dashboard after solving, install openpinch[dashboard] and call:

problem.show_dashboard()

Highlights

• Multi-scale targeting for unit operation, process, site, community, and regional studies
• Direct heat integration and indirect integration through utility systems
• Multiple utility targeting, including non-isothermal utilities
• Composite Curve and Grand Composite Curve graph generation
• Excel workbook import and Excel summary export
• Packaged sample cases and notebook workflows
• Pydantic schema models for validated programmatic usage
• Direct process gas/vapour MVR components for workspace comparisons

Documentation

Full documentation is available at:

https://openpinch.readthedocs.io/en/latest/

The documentation is organized around install, sample workflows, notebooks, graphing, and the public API.

History

OpenPinch started in 2011 as an Excel workbook with macros. Since then it has expanded into Total Site Heat Integration, multiple utility targeting, retrofit targeting, cogeneration targeting, and related workflows. The Python implementation began in 2021 to bring those capabilities into a scriptable and testable package interface.

Citation

In publications and forks, please cite and link the foundational article and this repository.

Timothy Gordon Walmsley, 2026. OpenPinch: An Open-Source Python Library for Advanced Pinch Analysis and Total Site Integration. Process Integration and Optimization for Sustainability. https://doi.org/10.1007/s41660-026-00729-6

Testing

To run the test suite locally:

python -m pip install -e . pytest build "hatchling>=1.26"
pytest

Contributors

Founder: Tim Walmsley, University of Waikato

Stephen Burroughs, Benjamin Lincoln, Alex Geary, Harrison Whiting, Khang Tran, Roger Padullés, Jasper Walden

Contributing

Issues and pull requests are welcome. When submitting code, aim for:

• typed interfaces and clear docstrings
• small methods with singular purpose
• pytest coverage for new user-facing behaviour
• updated docs and notebooks where relevant

License

OpenPinch is released under the MIT License. See LICENSE for details.