PyOpenMagnetics 1.3.3

Python wrapper for OpenMagnetics

PyOpenMagnetics - Python Wrapper for OpenMagnetics

🤖 For AI Assistants: If you're an AI assistant helping with this library, please read AGENTS.md FIRST before continuing with this README. It contains essential information about:

• Correct import procedures (this package requires special handling)
• ⚠️ Using API methods instead of manual calculations (CRITICAL)
• Required field specifications for converter topologies
• Troubleshooting common API errors
• Complete working examples

⚠️ AVOID MANUAL MODE: Always use process_flyback(), calculate_advised_magnetics(), and other API methods rather than doing manual calculations. The MKF engine handles complex magnetic effects that manual calculations cannot.

PyOpenMagnetics is a Python wrapper for MKF (Magnetics Knowledge Foundation), the simulation engine of OpenMagnetics, providing a comprehensive toolkit for designing and analyzing magnetic components such as transformers and inductors.

Features

• 🧲 Core Database: Access to extensive database of core shapes, materials, and manufacturers
• 🔌 Winding Design: Automatic winding calculations with support for various wire types (round, litz, rectangular, planar)
• 📊 Loss Calculations: Core losses (Steinmetz), winding losses (DC, skin effect, proximity effect)
• 🎯 Design Adviser: Automated recommendations for optimal magnetic designs
• 📈 Signal Processing: Harmonic analysis, waveform processing
• 🖼️ Visualization: SVG plotting of cores, windings, magnetic fields
• 🔧 SPICE Export: Export magnetic components as SPICE subcircuits

Installation

From PyPI (recommended)

pip install PyOpenMagnetics

From Source

git clone https://github.com/OpenMagnetics/PyOpenMagnetics.git
cd PyOpenMagnetics
pip install .

⚠️ Import Instructions

Important: The compiled extension module may require special import handling:

import importlib.util

# Option 1: Direct loading (recommended)
so_path = '/path/to/PyOpenMagnetics.cpython-311-x86_64-linux-gnu.so'
spec = importlib.util.spec_from_file_location('PyOpenMagnetics', so_path)
PyOpenMagnetics = importlib.util.module_from_spec(spec)
spec.loader.exec_module(PyOpenMagnetics)

# Option 2: Create __init__.py (see AGENTS.md for details)

# Verify installation
PyOpenMagnetics.load_databases({})
print(f"✓ Loaded {len(PyOpenMagnetics.get_core_materials())} materials")
print(f"✓ Loaded {len(PyOpenMagnetics.get_core_shapes())} shapes")

See AGENTS.md for complete import instructions and troubleshooting.

Quick Start

Basic Example: Creating a Core

import PyOpenMagnetics

# Find a core shape by name
shape = PyOpenMagnetics.find_core_shape_by_name("E 42/21/15")

# Find a core material by name
material = PyOpenMagnetics.find_core_material_by_name("3C95")

# Create a core with gapping
core_data = {
    "functionalDescription": {
        "shape": shape,
        "material": material,
        "gapping": [{"type": "subtractive", "length": 0.001}],  # 1mm gap
        "numberStacks": 1
    }
}

# Calculate complete core data
core = PyOpenMagnetics.calculate_core_data(core_data, False)
print(f"Effective area: {core['processedDescription']['effectiveParameters']['effectiveArea']} m²")

Design Adviser: Get Magnetic Recommendations

import PyOpenMagnetics

# Define design requirements
inputs = {
    "designRequirements": {
        "magnetizingInductance": {
            "minimum": 100e-6,  # 100 µH minimum
            "nominal": 110e-6   # 110 µH nominal
        },
        "turnsRatios": [{"nominal": 5.0}]  # 5:1 turns ratio
    },
    "operatingPoints": [
        {
            "name": "Nominal",
            "conditions": {"ambientTemperature": 25},
            "excitationsPerWinding": [
                {
                    "name": "Primary",
                    "frequency": 100000,  # 100 kHz
                    "current": {
                        "waveform": {
                            "data": [0, 1.0, 0],
                            "time": [0, 5e-6, 10e-6]
                        }
                    },
                    "voltage": {
                        "waveform": {
                            "data": [50, 50, -50, -50],
                            "time": [0, 5e-6, 5e-6, 10e-6]
                        }
                    }
                }
            ]
        }
    ]
}

# Process inputs (adds harmonics and validation)
processed_inputs = PyOpenMagnetics.process_inputs(inputs)

# Get magnetic recommendations
# core_mode: "available cores" (stock cores) or "standard cores" (all standard shapes)
result = PyOpenMagnetics.calculate_advised_magnetics(processed_inputs, 5, "standard cores")

# Result format: {"data": [{"mas": {...}, "scoring": float, "scoringPerFilter": {...}}, ...]}
for i, item in enumerate(result["data"]):
    mag = item["mas"]["magnetic"]
    core = mag["core"]["functionalDescription"]
    print(f"{i+1}. {core['shape']['name']} - {core['material']['name']} (score: {item['scoring']:.3f})")

Calculate Core Losses

import PyOpenMagnetics

# Define core and operating point
core_data = {...}  # Your core definition
operating_point = {
    "name": "Nominal",
    "conditions": {"ambientTemperature": 25},
    "excitationsPerWinding": [
        {
            "frequency": 100000,
            "magneticFluxDensity": {
                "processed": {
                    "peakToPeak": 0.2,  # 200 mT peak-to-peak
                    "offset": 0
                }
            }
        }
    ]
}

losses = PyOpenMagnetics.calculate_core_losses(core_data, operating_point, "IGSE")
print(f"Core losses: {losses['coreLosses']} W")

Winding a Coil

import PyOpenMagnetics

# Define coil requirements
coil_functional_description = [
    {
        "name": "Primary",
        "numberTurns": 50,
        "numberParallels": 1,
        "wire": "Round 0.5 - Grade 1"
    },
    {
        "name": "Secondary",
        "numberTurns": 10,
        "numberParallels": 3,
        "wire": "Round 1.0 - Grade 1"
    }
]

# Wind the coil on the core
result = PyOpenMagnetics.wind(core_data, coil_functional_description, bobbin_data, [1, 1], [])
print(f"Winding successful: {result.get('windingResult', 'unknown')}")

Flyback Converter Wizard

PyOpenMagnetics includes a complete flyback converter design wizard. See flyback.py for a full example:

from flyback import design_flyback, create_mas_inputs, get_advised_magnetics

# Define flyback specifications
specs = {
    "input_voltage_min": 90,
    "input_voltage_max": 375,
    "outputs": [{"voltage": 12, "current": 2, "diode_drop": 0.5}],
    "switching_frequency": 100000,
    "max_duty_cycle": 0.45,
    "efficiency": 0.85,
    "current_ripple_ratio": 0.4,
    "force_dcm": False,
    "safety_margin": 0.85,
    "ambient_temperature": 40,
    "max_drain_source_voltage": None,
}

# Calculate magnetic requirements
design = design_flyback(specs)
print(f"Required inductance: {design['min_inductance']*1e6:.1f} µH")
print(f"Turns ratio: {design['turns_ratios'][0]:.2f}")

# Create inputs for PyOpenMagnetics
inputs = create_mas_inputs(specs, design)

# Get recommended magnetics
magnetics = get_advised_magnetics(inputs, max_results=5)

API Reference

Database Access

Function	Description
get_core_materials()	Get all available core materials
get_core_shapes()	Get all available core shapes
get_wires()	Get all available wires
get_bobbins()	Get all available bobbins
find_core_material_by_name(name)	Find core material by name
find_core_shape_by_name(name)	Find core shape by name
find_wire_by_name(name)	Find wire by name

Core Calculations

Function	Description
calculate_core_data(core, process)	Calculate complete core data
calculate_core_gapping(core, gapping)	Calculate gapping configuration
calculate_inductance_from_number_turns_and_gapping(...)	Calculate inductance
calculate_core_losses(core, operating_point, model)	Calculate core losses

Winding Functions

Function	Description
wind(core, coil, bobbin, pattern, layers)	Wind coils on a core
calculate_winding_losses(...)	Calculate total winding losses
calculate_ohmic_losses(...)	Calculate DC losses
calculate_skin_effect_losses(...)	Calculate skin effect losses
calculate_proximity_effect_losses(...)	Calculate proximity effect losses

Design Adviser

Function	Description
calculate_advised_cores(inputs, max_results)	Get recommended cores
calculate_advised_magnetics(inputs, max, mode)	Get complete designs
process_inputs(inputs)	Process and validate inputs

Visualization

Function	Description
plot_core(core, ...)	Generate SVG of core
plot_sections(magnetic, ...)	Plot winding sections
plot_layers(magnetic, ...)	Plot winding layers
plot_turns(magnetic, ...)	Plot individual turns
plot_field(magnetic, ...)	Plot magnetic field

Settings

Function	Description
get_settings()	Get current settings
set_settings(settings)	Configure settings
reset_settings()	Reset to defaults

SPICE Export

Function	Description
export_magnetic_as_subcircuit(magnetic, ...)	Export as SPICE model

Core Materials

PyOpenMagnetics includes materials from major manufacturers:

• TDK/EPCOS: N27, N49, N87, N95, N97, etc.
• Ferroxcube: 3C90, 3C94, 3C95, 3F3, 3F4, etc.
• Fair-Rite: Various ferrite materials
• Magnetics Inc.: Powder cores (MPP, High Flux, Kool Mu)
• Micrometals: Iron powder cores

Core Shapes

Supported shape families include:

• E cores: E, EI, EFD, EQ, ER
• ETD/EC cores: ETD, EC
• PQ/PM cores: PQ, PM
• RM cores: RM, RM/ILP
• Toroidal: Various sizes
• Pot cores: P, PT
• U/UI cores: U, UI, UR
• Planar: E-LP, EQ-LP, etc.

Wire Types

• Round enamelled wire: Various AWG and IEC sizes
• Litz wire: Multiple strand configurations
• Rectangular wire: For high-current applications
• Foil: For planar magnetics
• Planar PCB: For integrated designs

Configuration

Use set_settings() to configure:

settings = PyOpenMagnetics.get_settings()
settings["coilAllowMarginTape"] = True
settings["coilWindEvenIfNotFit"] = False
settings["painterNumberPointsX"] = 50
PyOpenMagnetics.set_settings(settings)

Contributing

Contributions are welcome! Please see the OpenMagnetics organization for contribution guidelines.

Documentation

Quick Start

• llms.txt - Comprehensive API reference optimized for AI assistants and quick lookup
• examples/ - Practical example scripts for common design workflows
• PyOpenMagnetics.pyi - Type stubs for IDE autocompletion

Tutorials

• notebooks/ - Interactive Jupyter notebook tutorials with visualizations
  • Getting Started - Introduction to PyOpenMagnetics
  • Buck Inductor - Complete inductor design workflow
  • Core Losses - In-depth core loss analysis

Reference

• docs/errors.md - Common errors and solutions
• docs/performance.md - Performance optimization guide
• docs/compatibility.md - Python/platform version compatibility

Validation

• api/validation.py - Runtime JSON schema validation for inputs

License

This project is licensed under the MIT License - see the LICENSE file for details.

Related Projects

• MKF - C++ magnetics library
• MAS - Magnetic Agnostic Structure schema
• OpenMagnetics Web - Online design tool

References

• Maniktala, S. "Switching Power Supplies A-Z", 2nd Edition
• Basso, C. "Switch-Mode Power Supplies", 2nd Edition
• McLyman, C. "Transformer and Inductor Design Handbook"

Support

For questions and support:

• 🐛 GitHub Issues
• 💬 Discussions
• 📧 Contact the maintainers