Continuous Integration for Embedded Hardware
Project description
BenchCI
Compliance evidence and hardware CI for real embedded systems.
Build firmware in CI, test it on a real device, and return structured results, failure context, measurements, traceability, and release evidence automatically.
🎥 Demo
Watch BenchCI run real hardware tests directly from CI:
STM32 + Raspberry Pi + GitHub Actions
No simulation. Real device.
🧪 What this demo shows
- CI pipeline builds firmware
- BenchCI schedules a real hardware bench
- Device is flashed automatically
- Tests run on actual hardware
- Results, logs, metrics, artifacts, and evidence are returned to CI/dashboard
👉 No simulation. No mocks. Real hardware in the loop.
Why BenchCI?
Most embedded testing still looks like this:
- build firmware
- flash the board manually
- open a serial terminal
- send a command
- read logs by hand
- copy results into a ticket or release note
- repeat after every change
That works for one engineer at one desk.
It breaks when you need repeatable validation, shared benches, CI pipelines, release gates, traceable evidence, or remote teams.
BenchCI turns real hardware into a CI-executable test target and evidence source. Teams with existing pytest or labgrid automation can keep those workflows and import their results into BenchCI for dashboards, release matrices, and evidence packages.
Quickstart
pip install benchci
benchci login
benchci doctor
benchci run -b bench.yaml -s suite.yaml -a build/fw.elf
BenchCI will:
- flash firmware
- execute your test suite on real hardware
- validate device behavior
- explain common failures with structured context
- generate structured results, logs, metrics, and evidence artifacts
Create or access your workspace from:
https://app.benchci.dev
Read the docs:
https://docs.benchci.dev
The core idea
BenchCI separates the physical bench from the test logic:
bench.yaml -> hardware setup
suite.yaml -> test steps and optional traceability
benchci run -> real hardware execution
A run produces artifacts such as:
results.json
evidence.json
evidence.html
manifest.json
metadata.json
inputs/bench.yaml
inputs/suite.yaml
flash logs
transport logs
GPIO/power logs
measurement logs
manifest.json records generated artifacts with hashes so a run can be reviewed later with stronger integrity context.
What BenchCI can automate
BenchCI can:
- flash firmware with OpenOCD, STM32CubeProgrammer, J-Link, or esptool
- talk to devices over UART, Modbus RTU/TCP, classic CAN/CAN FD over Linux SocketCAN, I2C, and SPI
- run bounded fuzz tests against UART, CAN, and Modbus transports
- control GPIO locally or through a remote Agent
- control relay-backed power workflows through Power resources
- capture measurements and assert metrics through Measurement resources
- run local tests on a hardware-connected machine
- run remote tests through a customer-managed Agent
- run cloud-scheduled tests through BenchCI Cloud
- return artifacts, logs, structured results, and evidence reports to CI
- show run history, failure context, traceability, metrics, artifact integrity, and evidence in the dashboard
- export canonical JUnit XML and CTRF
- import existing JUnit/CTRF workflows from pytest, labgrid, Robot Framework, or custom harnesses
- upload LCOV coverage alongside hardware-test evidence
- create release evidence bundles, record review decisions, and download human-readable QA reports
- highlight recent bench reliability and test flakiness patterns without overriding the underlying test result
Cloud workspaces can also choose how firmware reaches an Agent: brokered upload, deletion after Agent fetch, or a customer-controlled URL with Agent-side SHA256 verification. See Firmware Handling Assurance for the security model and operational tradeoffs.
Flash artifact support
| Backend | Downloadable file types | Address requirement |
|---|---|---|
| OpenOCD | .elf, .hex, .bin |
.bin requires flash.address. |
| STM32CubeProgrammer | .elf, .hex, .bin |
.bin requires flash.address. |
| J-Link | .elf, .hex, .bin |
.bin requires flash.address. |
| esptool | .bin single-image downloads |
.bin requires flash.address. |
Power and measurement resources
BenchCI keeps test intent separate from vendor-specific lab hardware.
In suite.yaml, a test can say:
- power_cycle:
resource: dut_power
outlet: main
off_ms: 1000
on_settle_ms: 2000
- measure:
resource: supply_current
record_as: sleep_current_a
unit: A
expect_less_than: 0.150
In bench.yaml, the resource defines how that action is performed.
Power resources can be backed by GPIO, HTTP relays, generic serial relay command maps, or mocks.
Measurement resources support mocks, HTTP lab-controller readings, scpi_measurement, scpi_power_supply_measurement, and simple serial sensors. SCPI resources can use TCP addresses such as tcp://192.168.1.50:5025, serial addresses such as serial:///dev/ttyUSB0, or VISA/USBTMC resource strings when the optional instrument dependencies are installed. See docs/examples.md for SCPI examples.
This means the suite can stay stable while the bench implementation changes from a Raspberry Pi GPIO relay to a LAN relay, serial relay, lab controller, SCPI instrument, or future instrument backend.
Better failure output
BenchCI does not only return “failed.”
When possible, failures include:
category
title
message
explanation
suggested checks
failed step
related artifacts
raw error
Example:
UART expectation failed
BenchCI did not observe the expected UART output.
Suggested checks:
- Check the UART port in bench.yaml.
- Check baud rate, TX/RX wiring, and common ground.
- Confirm the firmware prints the expected text.
- Open the transport log artifact.
This makes hardware CI failures easier to debug from the CLI, artifacts, and dashboard.
Evidence reports and traceability
Every run can generate structured evidence for QA, release, and audit-friendly workflows.
Evidence includes:
- firmware filename and SHA256
- bench configuration hash
- suite hash
- Git commit, branch, remote, and dirty state
- CI provider and CI job URL when available
- run status and summary
- structured failure details
- captured metrics and measurements
- input snapshots
- artifact list
- artifact manifest with SHA256 hashes
Suites can optionally include traceability metadata:
version: "1"
suite:
name: firmware_smoke
version: "1.0.0"
release_id: "fw-0.3.5"
requirement_ids:
- REQ-BOOT-001
risk_ids:
- RISK-BOOT-001
tags:
- smoke
- hardware
tests:
- name: boot_ok
test_case_id: TC-BOOT-001
requirement_ids:
- REQ-BOOT-001
risk_ids:
- RISK-BOOT-001
tags:
- uart
steps:
- expect_uart:
node: dut
transport: console
contains: "[BOOT] OK"
within_ms: 3000
This creates a practical chain:
requirement -> test case -> real hardware run -> evidence artifact
BenchCI helps produce structured verification evidence. It does not by itself certify a product or replace your company’s compliance process.
Release evidence and reliability
Completed cloud runs can be grouped into a release evidence bundle:
benchci releases create "Firmware v1.2.3" --runs RUN_ID_1,RUN_ID_2
benchci releases download BUNDLE_ID --out release-v1.2.3.zip
benchci releases report BUNDLE_ID --template generic-qa --format pdf
Bundles connect selected run evidence, firmware hashes, DUT identity, review history, coverage summaries, and requirement traceability. Report templates include Generic QA, IEC 62304-style, and ISO 26262-style formats. These are review aids—not certifications or substitutes for your organization’s approval process.
benchci runs show and benchci benches show also surface recent pass, failure, infrastructure-failure, and flaky-test patterns. Reliability warnings help you decide whether to investigate firmware and test logic or the fixture, cabling, adapters, Agent host, and other bench infrastructure.
Already have a test harness? Import its result instead of rewriting it:
benchci runs create-external \
--name "hardware nightly" \
--junit report.xml \
--artifacts artifacts/ \
--framework pytest
Native BenchCI runs and imported runs can be included in the same release bundle.
Simple suite.yaml
Traceability is optional. A minimal suite can stay simple:
version: "1"
suite:
name: firmware_smoke
tests:
- name: boot_ok
steps:
- expect_uart:
node: dut
transport: console
contains: "[BOOT] OK"
within_ms: 3000
- name: ping
steps:
- send_uart:
node: dut
transport: console
data: "PING\n"
- expect_uart:
node: dut
transport: console
contains: "PONG"
within_ms: 1000
Run it:
benchci run -b bench.yaml -s suite.yaml -a build/fw.elf
Simple measurement example
Measurement steps can record values into run metrics and assert thresholds.
version: "1"
suite:
name: low_power_smoke
tests:
- name: sleep_current_limit
steps:
- measure:
resource: supply_current
record_as: sleep_current_a
unit: A
expect_less_than: 0.150
- assert_metric:
name: sleep_current_a
expect_less_than_or_equal: 0.150
The measurement resource itself is defined in bench.yaml, for example as an HTTP-backed lab controller, SCPI instrument, I2C power monitor, or serial sensor.
Diagnostics
Use benchci doctor before running on hardware:
benchci doctor
benchci doctor --ports
benchci doctor --usb
benchci doctor --tools
benchci doctor --bench bench.yaml
Doctor helps identify:
- available serial ports
- USB devices such as ST-Link, USB-UART, USB-RS485, and relays
- GPIO chips on Linux machines
- missing tools such as OpenOCD, J-Link, STM32CubeProgrammer, or esptool
- bench.yaml references that do not match the local machine
This is especially useful when creating or debugging bench.yaml.
CI example
benchci run --cloud --bench-id my-bench --suite suite.yaml --artifact build/fw.elf --verbose
Typical flow:
GitHub Actions / GitLab CI
↓
BenchCI CLI
↓
BenchCI Cloud
↓
Cloud-connected Agent
↓
Real hardware
↓
Results + logs + evidence
Cloud runs can be inspected from:
https://app.benchci.dev
The dashboard shows:
- workspace health
- online/offline benches
- queued/running runs
- recent failures
- run timeline
- structured failure context
- evidence summary
- captured metrics and measurements
- requirement/test/risk traceability
- LCOV coverage summary when attached
- imported JUnit/CTRF source information
- recent bench reliability and test flakiness context
- advisory historical failure-source assessment that preserves the original failure record
- UART DUT self-identification source and verification status
- experimental controlled power, GPIO, and malformed-UART-byte fault recovery evidence
- artifact manifest status
- artifact download
- release review status and compliance-style report downloads
- customer request intake and triage status
Examples
The public examples are designed to be mixed:
- simple examples for learning the basic model
- moderate examples for realistic hardware flows
- traceability examples for evidence-oriented workflows
Current example folders:
examples/
├── 01-esp32-esptool-uart-traceable
├── 02-modbus-rtu-plc-simple
├── 03-modbus-tcp-gateway-traceable
├── 04-gateway-jlink-provisioning-moderate
├── 05-local-gpio-reset-ready-advanced
├── 06-multi-node-uart-simple
├── 07-remote-gpio-power-cycle-moderate
├── 08-can-ecu-handshake-simple
├── 09-stm32wl-boot-validation-traceable
├── 10-generic-serial-power-relay
├── 11-http-power-relay
├── 12-http-measurement
├── 13-scpi
├── 14-low-power-current
├── 15-protocol-fuzzing
├── 16-i2c-spi-registers
└── 17-station-i2c-spi-smoke
Most numbered folders contain:
bench.yaml
suite.yaml
Use them as templates and replace hardware-specific values such as ports, IP addresses, GPIO lines, probe serials, and firmware paths.
The Station I2C/SPI templates require you to supply the correct bus, device, register, response, wiring, and electrical-level values for your fixture. Validate those values safely on your own hardware before treating the resulting runs as release evidence.
Documentation path
Start here:
- Installation
- Quickstart
- End-to-End Example
- Evidence Reports
- QA Evidence Workflow
- BenchCI and the Test Process
- External Test Bridge Workflow
- Firmware Handling Assurance
- Power Resources
- Measurement Resources
- GitHub Actions
- GitLab CI
- UART DUT Self-Identification
- Controlled Fault Injection
Then use the reference docs for bench.yaml, suite.yaml, CLI commands, Agent, Cloud Mode, GPIO, architecture, dashboard, examples, and security.
Current product surface
BenchCI includes:
- local, Agent, and Cloud execution modes
- UART, Modbus RTU/TCP, classic CAN/CAN FD over Linux SocketCAN, I2C, SPI, GPIO, flash, power, measurement, and bounded fuzzing workflows
- Power resources for bench-level relay and power control
- Measurement resources for captured metrics and threshold assertions
- structured failures, evidence reports, artifact manifests, release bundles, review history, and compliance-style report templates
- external JUnit/CTRF imports, canonical exports, and LCOV coverage summaries
- firmware-handling controls with Agent-side SHA256 verification for customer-controlled URLs
- recent bench reliability and flaky-test investigation aids
- UART DUT self-identification with configured/observed identity verification
- experimental, explicitly allow-listed power, GPIO, and malformed-UART-byte fault recovery steps
- workspace, billing, Agent, bench, run, dashboard, and QA evidence workflows
BenchCI stays intentionally lightweight compared with large HiL platforms. The goal is to make real hardware validation practical inside everyday CI workflows.
For commercial onboarding, trials, or managed hardware demos:
tech@benchci.dev
No simulation. Real device.
BenchCI is for teams that want automated validation on the hardware they actually ship.
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