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Solver-neutral mesh export from Coreform Cubit: high-order curved .vol/.msh/.bdf, Kelvin transformation, Dirichlet/symmetry label conventions

Project description

cubit-mesh-export

Solver-neutral mesh export from Coreform Cubit to NGSolve/Netgen.

cubit-mesh-export is the shared infrastructure layer in the Radia toolchain. It ships mesh export, the Kelvin open-boundary transformation, symmetry helpers, and the Dirichlet label conventions that every domain-specific Radia tool consumes. The domain panels (radia-ih for induction heating, radia-electromagnet for accelerator magnets, radia-pcb, radia-heat, ...) are launched by the user, NOT by this plugin.

Features

  • Cubit plugin (.ccm + .ccl + .pyd):
    • export {netgen|gmsh|vtk|femeem|meg} + export jmag_nastran APREPRO commands
    • Export Mesh GUI menu
  • Arbitrary-order curving (order 1-5) via ACIS geometry projection
  • Kelvin open-boundary transformation built into export netgen (auto-add an exterior sphere with copy-mesh + periodic identification)
  • Per-axis symmetry-plane BC labels (bn/ht) for 1/2 and 1/4 reduced domains
  • Dirichlet / Neumann label conventions at three levels (BND / BBND / BBBND -- see table below)
  • Companion JSON beside every .vol with CAD reference values for Volume / Area / Length consistency checking
  • Standalone checker that does NOT require Cubit (check-vol CLI)

Install

pip install cubit-mesh-export
cubit-plugin-install

The second command deploys the Cubit plugin binaries, the Netgen DLLs, and the Cubit-side Python helpers (cubit_helpers/add_kelvin.py, cubit_helpers/auto_kelvin_entry.py) into your Coreform Cubit installation.

Upgrade

pip install --upgrade cubit-mesh-export
cubit-plugin-install

Always re-run cubit-plugin-install after upgrading.

Cubit commands

export netgen "model.vol" order 3 overwrite                 # NGSolve FEM (.vol)
export gmsh   "model.msh" order 2 overwrite                 # GMSH v4.1 (lab standard)
export jmag_nastran "model.bdf" order 2 overwrite                # Nastran BDF
export vtk    "model.vtk" order 2 overwrite                 # VTK Legacy

The export netgen command additionally accepts Kelvin / symmetry options (see below). The other formats do not consume Kelvin.

Workflow

   ┌────────────┐    export netgen        ┌──────────┐
   │  Cubit     │   ─────────────────────────▶  │  .vol    │
   │  geometry  │   (+add_kelvin, +sym)         │          │
   └────────────┘                                └──────────┘
                                                      │
                                                      ▼
                       user launches the domain tool of their choice:
                            radia-ih   /  radia-electromagnet  /
                            radia-pcb  /  radia-heat   /  ...

cubit-mesh-export produces the .vol and the label conventions; the domain tool reads the .vol and applies the physics. There is no "pick your analysis" launcher in this plugin -- end-user tools split by analysis target (IH designer / electromagnet designer / ...), not by solver type.

Kelvin open-boundary transformation

Idempotent helper: skipped if a kelvin block already exists; needs an air block in the current Cubit model.

export netgen "model.vol" order 3 overwrite \
    add_kelvin                       # auto-create the exterior Kelvin sphere
    [kelvin_air "air"]               # name of the air block (default "air")
    [kelvin_block "kelvin"]          # name to give the Kelvin block (default "kelvin")
    [kelvin_mesh 0.03]               # tet size [m] on the Kelvin shell
                                     # (omit to inherit from air outer surface)
    [kelvin_sym_x {off|bn|ht}]       # per-axis symmetry-plane BC
    [kelvin_sym_y {off|bn|ht}]       # off = no reduction (default)
    [kelvin_sym_z {off|bn|ht}]       # bn  = B.n=0    (flux parallel)
                                     # ht  = HxN=0    (flux perpendicular)

In the Export Mesh GUI, the same options appear as widgets on the Netgen Vol export dialog (only there -- Kelvin is .vol-specific).

The Kelvin step runs before the mesh extract / .vol write, so the new kelvin block, the kelvin_int / kelvin_ext sidesets, and the optional sym_<bc>_<axis> sidesets all end up in the .vol.

Symmetry semantics

kelvin_sym_<axis> Sideset name produced B/H constraint Radia image A formulation Omega formulation
off (none) (full domain) n/a n/a n/a
bn sym_bn=0_<axis> B·n = 0 + Dirichlet (A×n=0) natural
ht sym_ht=0_<axis> H×n = 0 - natural Dirichlet (Ω=const)

The convention is physics-named, formulation-agnostic: the same sym_bn=0_x sideset means "B.n = 0 on x = 0 plane" regardless of whether the domain panel solves A or Omega. Each domain tool decides which BC type to apply per its formulation.

1/8 reduction (all three axes set to bn or ht) is supported when at least one axis is ht. Three bn axes are physically impossible (B parallel to three mutually perpendicular planes forces B = 0 everywhere) and rejected.

Label conventions

cubit-mesh-export reserves a small set of label names and prefixes across all three NGSolve dimension levels (BND / BBND / BBBND). The domain tools rely on these to wire up Dirichlet / Kelvin / symmetry without having to inspect geometry.

BND -- surface labels (NGSolve mesh.GetBoundaries())

Source: Cubit sidesets on surfaces.

Cubit sideset name NGSolve BND name Meaning
kelvin_int kelvin_int Inner Kelvin face (auto-paired with outer via copy-mesh)
kelvin_ext kelvin_ext Outer Kelvin face
sym_bn=0_<axis> sym_bn=0_<axis> B.n = 0 (flux parallel) symmetry plane
sym_ht=0_<axis> sym_ht=0_<axis> H×n = 0 (flux perpendicular) symmetry plane
dir_<name> dir_<name> Dirichlet surface (variable = 0; physics is solver-side)
neu_<name> neu_<name> Explicit Neumann (= no-op; documentation only)
anything else (passes through) Free-form name; meaning is up to the domain tool

kelvin_int / kelvin_ext are auto-detected from the air ↔ kelvin block topology when the user does not name them explicitly, so .jou files using a plain "concentric Kelvin" pattern need no manual sideset work.

BBND -- edge / curve labels (NGSolve mesh.GetBBoundaries())

Source: Cubit named curves + Cubit sidesets-on-curves.

CD2 segment generation is planned (see TODO note); in the current release, BBND-style Dirichlet on a 3D curve should be expressed by putting the curve in a Cubit nodeset -- the C++ exporter expands the nodeset to its constituent vertices and writes them as BBBND points (next table).

The BBND label-name convention to be respected once segment generation lands:

Cubit name on a curve NGSolve BBND name Meaning
dir_<name> dir_<name> Dirichlet edge (e.g. ground line in 2D)
neu_<name> neu_<name> Explicit Neumann edge
anything else (passes through) Free-form; meaning is solver-side

BBBND -- vertex / point labels (NGSolve mesh.GetBBBoundaries())

Source: Cubit nodesets. Free-floating vertices (not merged into any meshed volume, e.g. the bare vertex add_kelvin_cubit creates at the Kelvin sphere centre) are anchored to the nearest mesh node so the BBBND point is always usable as a Dirichlet anchor.

Cubit nodeset name NGSolve BBBND name Meaning
GND GND Special: Omega-reduced anchor at Kelvin sphere centre
dir_<name> dir_<name> Dirichlet point (e.g. PEEC port gnd, source / sink reference)
anything else (passes through) Free-form name; meaning is solver-side

GND is automatically created by the Auto-Kelvin helper at the Kelvin sphere centre (the image of physical infinity) for use by Omega-reduced FEM formulations.

Python API

import netgen          # must import before cubit (DLL load order)
import cubit

cubit.init(['cubit', '-nojournal', '-batch'])
cubit.cmd('open "model.cub5"')
cubit.cmd('mesh volume all')
cubit.cmd('block 1 add hex all')                          # elements must be in a block to export
cubit.cmd('export netgen "model.vol" order 3 overwrite')  # high-order CURVED .vol (order 1-5)

# Load it in NGSolve.  A high-order .vol already carries its curved mid-side nodes:
# load AS-IS and do NOT call mesh.Curve() -- mesh.Curve() re-curves from CAD geometry
# (absent in a loaded .vol) and would RESET every element to straight-sided.
from ngsolve import Mesh
mesh = Mesh("model.vol")

See examples/cubit_mesh_export/hex_sphere_highorder/ for a runnable demo (a curved hex sphere whose NGSolve volume converges to 4/3 pi r^3 as the order rises: order 1 -23 % -> order 2 -0.2 % -> order 3 +0.1 %).

The Cubit-side Python helpers (Kelvin transformation, etc.) live in cubit_mesh_export.cubit_helpers:

from cubit_mesh_export.cubit_helpers.add_kelvin import (
    add_kelvin_cubit,        # 3D Cubit path
    add_kelvin_occ,          # 3D OCC path
    add_kelvin_2d_axisym,    # 2D axisymmetric (r, z) path
    sym_sideset_name,        # canonical sym_<bc>_<axis> string
    parse_sym_label,         # inverse
)

In Cubit-embedded Python (where cubit_mesh_export itself is not importable), the same helpers are available directly after cubit-plugin-install deploys them to <Cubit>/bin/plugins/cubit_helpers/:

# Inside a .jou or panel script, after add_kelvin is on sys.path:
python "import sys; sys.path.insert(0, r'<Cubit>/bin/plugins/cubit_helpers')"
python "from add_kelvin import add_kelvin_cubit"
python "add_kelvin_cubit(R=0.06, symmetry=['z'])"

The export netgen ... add_kelvin flow handles sys.path itself, so users invoking Kelvin via the new APREPRO args do not need to set anything by hand.

Mesh consistency check (does NOT require Cubit)

check-vol model.vol                          # basic check
check-vol model.vol --json model.vol.json    # compare vs CAD values
from cubit_mesh_export.check import check_consistency
results = check_consistency("model.vol")

Part of the Radia project

Source: github.com/ksugahar/Radia

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