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Validation tool for parameterized FreeCAD models. Given a design spec describing a CAD model's key parameters and a reference (ground-truth) .FCStd, the validator checks whether a candidate model is consistent with both the spec and the reference.

Project description

gnucleus-freecad-validator

Heuristic geometry-similarity + spec-consistency scoring for FreeCAD parts. Deterministic, reproducible, no LLM, no GPU.

Prerequisites

  • Python ≥ 3.11
  • FreeCAD ≥ 0.21:
Platform Recommended install
conda / mamba conda install -c conda-forge freecad (no extra config needed — module is directly importable)
macOS brew install --cask freecad
Ubuntu / Debian use the PPA — see below
Windows installer

For Ubuntu / Debian, the distro's default package is often older than 0.21. Use the official PPA for the latest stable (verified on Ubuntu 24.04, x86_64):

sudo add-apt-repository ppa:freecad-maintainers/freecad-stable
sudo apt update
sudo apt install freecad

The validator auto-detects FreeCAD's Python binding on the common install paths above, so pip install gnucleus-freecad-validator and import-and-use should just work — no PYTHONPATH wrangling needed.

If FreeCAD lives somewhere unusual, set FREECAD_LIB. It accepts a single directory or a :-separated list (same convention as PATH and PYTHONPATH), so you can point at every directory FreeCAD needs in one variable:

# macOS (Homebrew cask) — single path; the .app bundle finds its own
# workbenches relative to the binary.
export FREECAD_LIB=/Applications/FreeCAD.app/Contents/Resources/lib

# Linux (apt / PPA install) — three paths: the binding under lib/,
# the package-root Mod (often a symlink to /usr/share/freecad/Mod),
# and the canonical workbench tree itself.
export FREECAD_LIB=/usr/lib/freecad/lib:/usr/lib/freecad/Mod:/usr/share/freecad/Mod

Verify the wiring:

python -c "from freecad_validator._freecad_loader import import_freecad; print(import_freecad().Version())"

Install

pip install gnucleus-freecad-validator

Usage

CLI

freecad-validator validate my_model.FCStd ground_truth.FCStd spec.json

freecad-validator is the package's entry-point; --help shows validate, batch, and join subcommands.

Python

from freecad_validator import Validator

validator = Validator()
result = validator.validate(
    candidate_fcstd="path/to/my_model.FCStd",
    reference_fcstd="path/to/ground_truth.FCStd",
    spec_json="path/to/spec.json",
)
result.combined               # combined verdict, in [0, 1] (harmonic mean by default)
result.geometry_similarity    # geometry-only sub-score
result.cad_spec_consistency   # spec ↔ CAD sub-score

For repeated scoring, reuse one Validator across cases — its internal scorers amortize across calls.

Scoring

Two independent passes per case:

Pass What it measures
geometry_similarity weighted sum of surface_types (0.10) + volume (0.35) + surface_area (0.40) + bbox (0.15); solid-count mismatch → 0
cad_spec_consistency consistent / total_params from per-param findings (consistent / inconsistent / not_found)

The two are combined into result.combined so a strong score on one axis cannot rescue a weak score on the other. The aggregation method is configurable via Validator(combine_method=...) or --combine-method on the CLI; both options return 0 when either g or s is 0.

Method Formula Behavior
"harmonic" (default) 2gs / (g + s) Tracks the weaker signal but still rewards a stronger second axis.
"min" min(g, s) Strictest — pins the combined to the weakest axis, ignores any headroom on the other.

where g = geometry_similarity and s = cad_spec_consistency. All three values are in [0, 1].

from freecad_validator import Validator
Validator(combine_method="min")       # use min() instead of harmonic mean
freecad-validator validate ... --combine-method min
freecad-validator batch    ... --combine-method min

Tolerances

Pass GeometryTolerances or SpecTolerances to Validator to make the scoring stricter or more lenient. Each axis on the geometry side has a matched threshold (score = 1.0 at or below) and a far threshold (score = 0.0 at or above), with a smooth ramp in between.

Geometry — defaults:

Axis matched far
volume 0.1 % 1 %
surface area 1 % 10 %
bbox 1 % 10 %
surface types 0.5 % 0.75

Spec consistency — defaults:

Knob Default What it checks
tol_scalar 1 % lengths, radii, angles, counts (relative error)
tol_pos 1 % positions, centers (as fraction of the part's OBB diagonal)
from freecad_validator import Validator, GeometryTolerances, SpecTolerances

validator = Validator(
    geom_tolerances=GeometryTolerances(volume_matched_rel_tol=5e-4),
    spec_tolerances=SpecTolerances(tol_scalar=0.05),
)

Every field is also a CLI flag in --kebab-case (e.g. --volume-matched-rel-tol, --tol-scalar) on freecad-validator validate and batch. See the GeometryTolerances and SpecTolerances classes for the full field list.

Inputs

The validator takes three paths — names and on-disk layout are up to the caller:

Argument Type
candidate_fcstd .FCStd to score
reference_fcstd ground-truth .FCStd
spec_json spec JSON with name, description, key_parameters

Optional spec field categories: ["gear", ...] opts into family-specific checks.

param_check.py auto-discovery

If param_check.py sits next to the candidate FCStd (Path(candidate_fcstd).parent / "param_check.py"), the validator loads it dynamically to refine spec-consistency findings. Anything else in the directory is ignored.

Batch CLI layout

freecad-validator batch --sample-data-dir <sample-data-dir> expects one folder per case under <sample-data-dir>/data/:

<sample-data-dir>/data/<case-name>/
├── candidate.FCStd
├── reference.FCStd
├── spec.json                 # any *.json — see below
└── param_check.py            # optional

<case-name> only labels rows in the output CSV. Spec lookup tries spec.json, then <case-name>.json, then any single *.json. Outputs default to <sample-data-dir>/validation_results.csv and validation_summary.json (override with --output-csv / --output-summary).

Adding a custom Category

Define derived_candidates(bank, spec) that returns {spec_key: (value, feature_ref)}. Reference it from a case's param_check.py. See docs/adding_a_category.md.

License

Apache 2.0 — see LICENSE.

This project depends on FreeCAD, which is licensed under LGPL 2.1+. FreeCAD is not bundled with this package.

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