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Module qc tools

Project description

module-qc-tools v1.1.0

A general python tool for running ITkPixV1.1 module QC tests

Table of contents

  1. Requirements
  2. Installation
  3. Usage
  4. Configuration and external commands
  5. Measurements
    1. ADC calibration
    2. SLDOVI
    3. VCal calibration
    4. Analog readback
    5. Injection capacitance
  6. Schema check
  7. For developer

Requirements

This tool requires users to have >= python3.7 with the following packages installed:

  • numpy
  • tabulate

Check the local python version with python -V. If the local python version is lower than Python 3.7, set up a virtual python environment following the instructions here.

In addition, users shall install YARR and prepare external scripts for remote control of power supply, multimeter and NTC readout. The external scripts shall follow a fixed format, which is detailed in the later section.

Installation

This package may be accessed by cloning from gitlab or by installing it via pip.

via clone

Use this method if you want to use the latest version of the package from gitlab. First clone the project:

git clone https://gitlab.cern.ch/atlas-itk/pixel/module/module-qc-tools.git

Upon a successful checkout, cd to the new module-qc-tools directory and run the following to install the necessary software:

$ python -m venv venv
$ source venv/bin/activate
$ python -m pip install --upgrade pip
$ python -m pip install -e .

via pip

Use this method if you want to use the latest stable (versioned) release of the package.

python -m venv venv
source venv/bin/activate
python -m pip install -U pip
python -m pip install -U pip module-qc-tools==1.1.0

Usage

After installation, one just needs to enter the virtual environment in each new session to use the scripts:

source venv/bin/activate

The first step in using this package is to set up the Configuration and external commands input json file. This json file is then passed as input to the scripts used to run the Measurements.

Configuration and external commands

All the configuration/settings are defined in a single json file. Examples are provided in `$(module-qc-tools --prefix)/configs/':

example_merged_vmux_L0.json --> Layer 0
example_merged_vmux_L1.json --> Layer 1
example_merged_vmux_L2.json --> Layer 2

Please choose the correct layer so that the measurements are performed properly. This is especially important for the SLDO test.

$(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json
{
        "yarr": {
                "run_dir": "../Yarr",
                "controller": "configs/controller/specCfg-rd53b-16x1.json",
                "scanConsole_exe": "./bin/scanConsole",
                "write_register_exe": "./bin/write-register",
                "read_adc_exe": "./bin/read-adc"
        },
        "power_supply": {
                "run_dir": "../labRemote",
                "on_cmd": "./build/bin/powersupply -e ./src/configs/input-hw.json -n PS -c 1 power-on",
                "off_cmd": "./build/bin/powersupply -e ./src/configs/input-hw.json -n PS -c 1 power-off",
                "set_cmd": "./build/bin/powersupply -e ./src/configs/input-hw.json -n PS -c 1 set-current {i} {v}",
                "getI_cmd": "./build/bin/powersupply -e ./src/configs/input-hw.json -n PS -c 1 meas-current",
                "getV_cmd": "./build/bin/powersupply -e ./src/configs/input-hw.json -n PS -c 1 meas-voltage"
        },
        "multimeter": {
                "run_dir": "../labRemote",
                "dcv_cmd": [
                        "./build/bin/meter -e ./src/configs/input-hw-min_marija.json -n myVmuxMeter -c 0 meas-voltage"
                ]
        },
        "ntc": {
                "run_dir": "../labremote_devel/scripts",
                "cmd": "python measureT.py"
        },
        "tasks": {
                "SLDO": {...}
		"VCAL_CALIBRATION": {...}
		"ANALOG_READBACK": {...}
		"ADC_CALIBRATION": {...}
		"INJECTION_CAPACITANCE": {...}
        }
}

The major blocks (e.g. yarr, power_supply, multimeter, ntc) correspond to how the scripts will communicate with the module via YARR and how they will communicate with the lab equipment. Each of these blocks are explained in the following sections. The task block specifies the settings of each scan performed by the scripts, and will be explained in the Measurements section.

yarr

The yarr block specifies the path to the YARR repository as well as the corresponding YARR configuration files.

  • run_dir: path (relative or absolute) to the directory where YARR commands should be run
  • controller: path (relative to run_dir or absolute) to the controller file
  • scanConsole_exe": path (relative to run_dir or absolute) to the scanConsole executable
  • write_register_exe": path (relative to run_dir or absolute) to the write_register executable
  • read_adc_exe": path (relative to run_dir or absolute) to the read_adc executable

power_supply

The power_supply block specifies the path and the commands for handling the power supply

  • run_dir: path (relative or absolute) to the directory where power_supply commands should be run
  • on_cmd: command to turn on the power supply with specified voltage and current. Use the syntax {v} and {i} to represent the voltage and current that are to be given as input arguments
  • off_cmd: command to turn off the power supply
  • set_cmd: command to set voltage and current for power supply. Use the syntax {v} and {i} to represent the voltage and current that are to be given as input arguments
  • getI_cmd: command to measure current of the power supply. This command shall return a std output which represents the value of the current (float in the unit of [A]). For example, when I = 5.2A, getI_cmd returns std output = 5.2.
  • getV_cmd: command to measure voltage of the power supply. This command shall return a std output which represents the value of the voltage (float in the unit of [V]). For example, when V = 1.8A, getV_cmd returns std output = 1.8.

multimeter

The multimeter block specifies the path and the commands for handling the multimeter

  • run_dir: path (relative or absolute) to the directory where multimeter commands should be run
  • dcv_cmd: list of commands to measure voltage from the multimeter. Each command corresponds to a single multimeter channel (only the used channels need to be listed). Each command returns a std output which represents the value of measured voltage (float in the unit of [V]). For example, when V = 0.352V, dcv_cmd returns std output = 0.352.

ntc

The ntc block specifies the path and the commands for handling the NTC

  • run_dir: path (relative or absolute) to the directory where ntc commands should be run
  • cmd: command to measure temperature from the module NTC. The command returns a std output which represents the value of measured temperature (float in the unit of [C]). For example: when T = 36.2C, cmd returns std output = 36.2.

Measurements

An overview of the steps in the module QC procedure is documented in the Electrical specification and QC procedures for ITkPixV1.1 modules document and in this spreadsheet. Each measurement is performed with one script. All scripts assume that the modules to be tested are already powered on.

ADC calibration

measurement-ADC-CALIBRATION

This script will run the ADC calibration (task = ADC_CALIBRATION) as specified in the input configuration json file (i.e. $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json).

Configuration settings
  • v_max: the voltage to be set to the power supply (i.e. the max voltage since the power supply should operate in constant current)
  • i_config: the current at which the module should be configured
  • MonitorV: list of Vmux channels to be measured
  • InjVcalRange: the range of the calibration injection circuit(1: a large range and 0: a small range i.e. half the large range but a finer step)
  • Range: the DACs scan range ["start", "stop", "step"]
  • share_vmux: whether to merge the Vmux channels or not
  • v_mux_channels: multimeter channel to measure the Vmux for each chip (correspond to each element in the dcv_cmd in the multimeter block)
Help message
$ measurement-ADC-CALIBRATION --help
usage: measurement-ADC-CALIBRATION [-h] [-c CONFIG] [-i [INPUT_FILE [INPUT_FILE ...]]] [-o OUTPUT_DIR] [--verbose] [-m MODULE_CONNECTIVITY] [--permodule]

optional arguments:
  -h, --help            show this help message and exit
  -c CONFIG, --config CONFIG
                        Config file
  -i [INPUT_FILE [INPUT_FILE ...]], --input-file [INPUT_FILE [INPUT_FILE ...]]
                        input file if exists
  -o OUTPUT_DIR, --output-dir OUTPUT_DIR
                        output directory
  -m MODULE_CONNECTIVITY, --module-connectivity MODULE_CONNECTIVITY
                        path to the module connectivity. Used also to identify the module SN, and to set the default output directory
  --verbose             verbose mode
  --permodule           Store results in one file per module (default: one file per chip)
Example
measurement-ADC-CALIBRATION -c $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json -m ~/module_data/20UPGR91301046/20UPGR91301046_L2_warm.json
Example command to run on the toy emulator
measurement-ADC-CALIBRATION -c $(module-qc-tools --prefix)/configs/emulator_merged_vmux_L2.json -o emulator/outputs/

SLDOVI

measurement-SLDO

This script will run the VI scans (task = SLDO) as specified in the input configuration json file (i.e. $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json).

Configuration settings
  • v_max: the voltage to be set to the power supply (i.e. the max voltage since the power supply should operate in constant current)
  • i_config: the current at which the module should be configured
  • i_min: the minimum current of the VI scan
  • i_max: the maximum current of the VI scan
  • n_points: how many points should be measured (equally spread between the max of the min currents)
  • extra_i: extra current points to be measured
  • v_mux: list of Vmux channels to be measured
  • i_mux: list of Imux channels to be measured
  • share_vmux: whether to merge the Vmux channels or not
  • v_mux_channels: multimeter channel to measure the Vmux for each chip (correspond to each element in the dcv_cmd in the multimeter block)
Help message
$ measurement-SLDO --help
usage: measurement-SLDO [-h] [-c CONFIG] [-i [INPUT_FILE [INPUT_FILE ...]]] [-o OUTPUT_DIR] [-m MODULE_CONNECTIVITY] [--permodule]
                        [--verbose]

optional arguments:
  -h, --help            show this help message and exit
  -c CONFIG, --config CONFIG
                        Config file
  -i [INPUT_FILE [INPUT_FILE ...]], --input-file [INPUT_FILE [INPUT_FILE ...]]
                        input file if exists
  -o OUTPUT_DIR, --output-dir OUTPUT_DIR
                        output directory
  -m MODULE_CONNECTIVITY, --module-connectivity MODULE_CONNECTIVITY
                        path to the module connectivity. Used also to identify the module SN, and to
                        set the default output directory
  --permodule           Store results in one file per module (default: one file per chip)
  --verbose             verbose mode
Example
measurement-SLDO -c $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json -m ~/module_data/20UPGR91301046/20UPGR91301046_L2_warm.json
Example command to run on the toy emulator
measurement-SLDO -c $(module-qc-tools --prefix)/configs/emulator_merged_vmux_L2.json -o emulator/outputs

VCal calibration

measurement-VCAL-CALIBRATION

This script will run the VCal calibration (task = VCAL_CALIBRATION) as specified in the input configuration json file (i.e. $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json).

Configuration settings
  • v_max: the voltage to be set to the power supply (i.e. the max voltage since the power supply should operate in constant current)
  • i_config: the current at which the module should be configured
  • InjVcalRange: the range of the calibration injection circuit(1: a large range and 0: a small range i.e. half the large range but a finer step)
  • MonitorV: two DACs VMUX assignments Vcal_med(8) and Vcal_high(7)
  • MonitorV_GND: the GNDA VMUX assignment 30
  • Large_Range: the large DACs scan range ["start", "stop", "step"]
  • Small_Range: the small DACs scan range ["start", "stop", "step"]
  • share_vmux: whether to merge the Vmux channels or not
  • v_mux_channels: multimeter channel to measure the Vmux for each chip (correspond to each element in the dcv_cmd in the multimeter block)
Help message
$ measurement-VCAL-CALIBRATION --help
usage: measurement-VCAL-CALIBRATION [-h] [-c CONFIG] [-o OUTPUT_DIR] [-m MODULE_CONNECTIVITY] [--verbose] [--permodule]

optional arguments:
  -h, --help            show this help message and exit
  -c CONFIG, --config CONFIG
                        Config file
  -o OUTPUT_DIR, --output-dir OUTPUT_DIR
                        output directory
  -m MODULE_CONNECTIVITY, --module-connectivity MODULE_CONNECTIVITY
                        path to the module connectivity. Used also to identify the module SN, and to
                        set the default output directory
  --verbose             verbose mode
  --permodule           Store results in one file per module (default: one file per chip)
Example
measurement-VCAL-CALIBRATION -c $(module-qc-tools
--prefix)/configs/example_merged_vmux_L2.json -m
~/module_data/20UPGR91301046/20UPGR91301046_L2_warm.json

Example command to run on the toy emulator
measurement-VCAL-CALIBRATION -c $(module-qc-tools
--prefix)/configs/emulator_merged_vmux_L2.json -o emulator/outputs/

Analog readback

measurement-ANALOG-READBACK

This script will measure all internal voltages available through VMUX and IMUX, measure the chip temperature, and measure VDDA/VDDD vs Trim. channels. The scan settings are defined in the task = ANALOG_READBACK block of the input configuration file (i.e. $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json). The NTC needs to be set in order to run this script, so that the temperature can be read.

Configuration settings
  • v_max: the voltage to be set to the power supply (i.e. the max voltage since the power supply should operate in constant current)
  • i_config: the current at which the module should be configured
  • v_mux: list of Vmux channels to be measured
  • i_mux: list of Imux channels to be measured
  • v_mux_ntc: list of Vmux channels to be measured for ntc temperature
  • i_mux_ntc: list of Imux channels to be measured for ntc temperature
  • v_mux_tempsens: list of Vmux channels to be measured for 3 temperature sensors
  • MonSensSldoDigSelBias: Bias 0 and 1 for MOS sensor near digital SLDO
  • MonSensSldoAnaSelBias: Bias 0 and 1 for MOS sensor near analog SLDO
  • MonSensAcbSelBias: Bias 0 and 1 for MOS sensor near center
  • MonSensSldoDigDem: Dem 0-15 for MOS sensor near digital SLDO
  • MonSensSldoAnaDem: Dem 0-15 for MOS sensor near analog SLDO
  • MonSensAcbDem: Dem 0-15 for MOS sensor near center
  • share_vmux: whether to merge the Vmux channels or not
  • v_mux_channels: multimeter channel to measure the Vmux for each chip (correspond to each element in the dcv_cmd in the multimeter block)
Help message
usage: measurement-ANALOG-READBACK [-h] [-c CONFIG] [-i [INPUT_FILE [INPUT_FILE ...]]] [-o OUTPUT_DIR]
                                   [-m MODULE_CONNECTIVITY] [--verbose] [--permodule]

optional arguments:
  -h, --help            show this help message and exit
  -c CONFIG, --config CONFIG
                        Config file
  -i [INPUT_FILE [INPUT_FILE ...]], --input-file [INPUT_FILE [INPUT_FILE ...]]
                        input file if exists
  -o OUTPUT_DIR, --output-dir OUTPUT_DIR
                        output directory
  -m MODULE_CONNECTIVITY, --module-connectivity MODULE_CONNECTIVITY
                        path to the module connectivity. Used also
                        to identify the module SN, and to set the default output directory
  --verbose             verbose mode
  --permodule           Store results in one file per module (default: one file per chip)
Example
measurement-ANALOG-READBACK -c $(module-qc-tools
--prefix)/configs/example_merged_vmux_L2.json -m
~/module_data/20UPGR91301046/20UPGR91301046_L2_warm.json

Example command to run on the toy emulator
measurement-ANALOG-READBACK -c $(module-qc-tools
--prefix)/configs/emulator_merged_vmux_L2.json -o emulator/outputs

Injection capacitance

measurement-INJECTION-CAPACITANCE

This script will run the injection capacitance measurement (task = INJECTION_CAPACITANCE) as specified in the input configuration json file (i.e. $(module-qc-tools --prefix)/configs/example_merged_vmux_L2.json).

Configuration settings
  • v_max: the voltage to be set to the power supply (i.e. the max voltage since the power supply should operate in constant current)
  • i_config: the current at which the module should be configured
  • n_meas: number of measurements to perform
  • v_mux: list of Vmux channels to be measured
  • i_mux: list of Imux channels to be measured
  • share_vmux: whether to merge the Vmux channels or not
  • v_mux_channels: multimeter channel to measure the Vmux for each chip (correspond to each element in the dcv_cmd in the multimeter block)
Help message
usage: measurement-INJECTION-CAPACITANCE [-h] [-c CONFIG] [-i [INPUT_FILE [INPUT_FILE ...]]]
                                         [-o OUTPUT_DIR] [-m MODULE_CONNECTIVITY] [--verbose]
                                         [--permodule]

optional arguments:
  -h, --help            show this help message and exit
  -c CONFIG, --config CONFIG
                        Config file
  -i [INPUT_FILE [INPUT_FILE ...]], --input-file [INPUT_FILE [INPUT_FILE ...]]
                        input file if exists
  -o OUTPUT_DIR, --output-dir OUTPUT_DIR
                        output directory
  -m MODULE_CONNECTIVITY, --module-connectivity MODULE_CONNECTIVITY
                        path to the module connectivity. Used also
                        to identify the module SN, and to set the default output directory
  --verbose             verbose mode
  --permodule           Store results in one file per module (default: one file per chip)
Example
measurement-INJECTION-CAPACITANCE -c $(module-qc-tools
--prefix)/configs/example_merged_vmux_L2.json -m
~/module_data/20UPGR91301046/20UPGR91301046_L2_warm.json

Example command to run on the toy emulator
measurement-INJECTION-CAPACITANCE -c $(module-qc-tools
--prefix)/configs/emulator_merged_vmux_L2.json -o emulator/outputs/

Output data

The output of the measurements follows the structure below:

|** Measurements |** <test_type> |** VCAL_CALIB |** <timestamp> |\_\_
<chip_name/module_serial_number>.json

The test-type of each measuremnt is the corresponding test-code used in the Production Data Base. The naming iof each measuremnet script is chosen to be the same as the test-type. The timestamp is chosen to be the start time of the measurement.

Schema check

The schema for the output json files is checked based on the schema files specified in the folder schema. To run the common schema check for all test outputs, do:

jsonschema --instance [path to output json files] $(module-qc-tools
--prefix)/schema/common.json

To run the further schema check for a specific test output, do:

jsonschema --instance [path to output json files] $(module-qc-tools
--prefix)/schema/[qc_task].json
Example (with the emulator output files)
jsonschema --instance emulator/outputs/SLDO_reference/<timestamp>/chip1.json
$(module-qc-tools --prefix)/schema/common.json jsonschema --instance
emulator/outputs/SLDO_reference/<timestamp>/chip1.json $(module-qc-tools
--prefix)/schema/SLDO.json

Time Estimates

Measurement Duration
ADC calib 00:17:24
SLDO VI 00:32:00
Vcal calib 00:18:47
Analog Readback 00:40:25
Injection Cap. 00:05:17

For Developer

versioning

In case you need to tag the version of the code, you need to have either hatch or pipx installed.

  1. Activate python environment, e.g. source venv/bin/activate.
  2. Run python -m pip install hatch or python -m pip install pipx.

You can bump the version via:

pipx run hatch run tag x.y.z

# or

hatch run tag x.y.z

where x.y.z is the new version to use. This should be run from the default branch (main / master) as this will create a commit and tag, and push for you. So make sure you have the ability to push directly to the default branch.

pre-commit

Install pre-commit to avoid CI failure. Once pre-commit is installed, a git hook script will be run to identify simple issues before submission to code review.

Instruction for installing pre-commit in a python environment:

  1. Activate python environment, e.g. source venv/bin/activate.
  2. Run python3 -m pip install pre-commit.
  3. Run pre-commit install to install the hooks in .pre-commit-config.yaml.

After installing pre-commit, .pre-commit-config.yaml will be run every time git commit is done. Redo git add and git commit, if the pre-commit script changes any files.

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