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Secure one-way data replication for OPC UA servers using UDP over hardware data diodes

Project description

OPC UA Data Diode

License: GPL v3 Python 3.7+

A secure, one-way data replication system for OPC UA servers using UDP over hardware data diodes. This solution enables safe mirroring of OPC UA data from high-security networks to lower-security networks without risk of reverse communication.

Features

  • Auto-discovery of OPC UA server structure (Variables, Objects, Methods)
  • Real-time data synchronization with configurable subscription intervals
  • Hardware data diode compatible (one-way UDP communication)
  • Optional compression (zlib, lz4) for bandwidth optimization
  • Optional encryption (AES-128-GCM, AES-256-GCM, ChaCha20-Poly1305)
  • Multiple interfaces:
    • Graphical GUI (Tkinter - Windows/Linux/macOS)
    • Terminal GUI (ncurses - SSH/terminal access)
    • Command-line (headless operation)
  • Automatic clipboard support for encryption key sharing
  • Structure change monitoring and automatic resynchronization
  • Comprehensive logging and statistics

Architecture

┌─────────────────────┐         ┌──────────────┐         ┌─────────────────────┐
│   OPC UA Server     │◄────────┤   SENDER     ├────────►│  Hardware Data      │
│  (Source Network)   │  TCP    │   (Reader)   │   UDP   │     Diode           │
└─────────────────────┘         └──────────────┘         └──────────┬──────────┘
                                                                     │ One-way
                                                         ┌───────────▼──────────┐
                                                         │    RECEIVER          │
                                                         │    (Writer)          │
                                                         └──────────┬───────────┘
                                                                    │ TCP
                                                         ┌──────────▼───────────┐
                                                         │  Shadow OPC UA       │
                                                         │  Server              │
                                                         │  (Target Network)    │
                                                         └──────────────────────┘

Use Cases

  • Industrial OT/IT separation: Safely replicate process data from OT network to IT network
  • DMZ data access: Provide read-only access to OPC UA data in demilitarized zones
  • Security compliance: Meet air-gap requirements while maintaining data visibility
  • Remote monitoring: Enable safe monitoring of critical infrastructure
  • Data archival: Stream data to historians without reverse connectivity

Quick Start

Installation

# Install from PyPI
pip install opcua-data-diode

# Or install from source
git clone https://github.com/cherubimro/opcua-data-diode.git
cd opcua-data-diode
pip install -e .

Configuration

  1. Generate encryption key (sender side):
python3 -m opcua_data_diode.gui.sender_gui
# Click "Generate New Key" - key is automatically copied to clipboard
  1. Configure sender (sender_config.json):
{
  "opcua_server_url": "opc.tcp://192.168.1.100:4840",
  "udp_host": "192.168.2.100",
  "udp_port": 5555,
  "compression": {"enabled": true, "method": "lz4"},
  "encryption": {"enabled": true, "algorithm": "aes-256-gcm", "key": "YOUR_KEY_HERE"}
}
  1. Configure receiver (receiver_config.json):
{
  "udp_host": "0.0.0.0",
  "udp_port": 5555,
  "shadow_server_port": 4841,
  "encryption": {"enabled": true, "algorithm": "aes-256-gcm", "key": "YOUR_KEY_HERE"}
}

Running

⚠️ IMPORTANT: Always start the RECEIVER first, then the SENDER. The sender requires the receiver to be running before it can establish the connection.

Graphical Interface (Tkinter):

# 1. Start RECEIVER first
opcua-receiver-gui

# 2. Then start SENDER
opcua-sender-gui

Terminal Interface (ncurses):

# 1. Start RECEIVER first
opcua-receiver-tui

# 2. Then start SENDER
opcua-sender-tui

Command Line (headless):

# 1. Start RECEIVER first
opcua-receiver receiver_config.json

# 2. Then start SENDER
opcua-sender sender_config.json

GUI Features

Graphical GUI (Tkinter)

  • Cross-platform (Windows, Linux, macOS)
  • Configuration editor with validation
  • Red/green status indicators (clickable to start/stop)
  • Password visibility toggle
  • About dialog with GPL license

Terminal GUI (ncurses)

  • Perfect for SSH access or headless systems
  • Interactive configuration editing
  • Selection menus for algorithms and compression
  • Keyboard shortcuts (S:Start, X:Stop, G:GenKey, F3:Save, Q:Quit)
  • Real-time status updates

Security Features

Encryption Algorithms

  • AES-128-GCM: Fast, secure (128-bit keys)
  • AES-256-GCM: Slower, more secure (256-bit keys) - RECOMMENDED
  • ChaCha20-Poly1305: Fastest, modern (256-bit keys)

All algorithms use AEAD (Authenticated Encryption with Associated Data) providing both confidentiality and integrity.

Compression Methods

  • zlib: Standard compression, good ratio (~50-70% reduction)
  • lz4: Faster compression, lower ratio (~30-50% reduction)

Compression is applied before encryption.

Statistics & Monitoring

The system generates detailed statistics files:

  • discovery_statistics.txt: Node discovery summary
  • skip_statistics.txt: Skipped nodes and reasons
  • sender_auto.log: Sender runtime logs
  • receiver_auto.log: Receiver runtime logs

Requirements

Software

  • Python 3.7 or higher
  • For Tkinter GUI: python3-tk (Linux) or bundled (Windows/macOS)
  • For ncurses GUI: ncurses (pre-installed on Linux/macOS)
  • For clipboard support: xclip or xsel (Linux)

Network

  • UDP connectivity between sender and receiver
  • Firewall rules allowing UDP port (default: 5555)
  • TCP connectivity from sender to OPC UA server
  • TCP connectivity from clients to shadow server

Hardware Data Diode (Optional)

Compatible with commercial data diodes from:

  • Owl Cyber Defense
  • Waterfall Security Solutions
  • BAE Systems
  • Fox-IT DataDiode
  • Any unidirectional network device supporting UDP

Performance

Tested with:

  • 2427 nodes discovered and mirrored
  • ~100ms subscription interval
  • <5% CPU usage on modern hardware
  • ~1-2 MB/s bandwidth (uncompressed)
  • ~300-600 KB/s bandwidth (with lz4 compression)

License

This program is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version.

See LICENSE for details.

Author

Alin-Adrian Anton Email: alin.anton@upt.ro Copyright (C) 2026

Support

For issues, questions, or feature requests:

Acknowledgments

Roadmap

  • Web-based monitoring dashboard
  • Prometheus metrics exporter
  • Docker containers
  • Kubernetes deployment examples
  • HA/failover support
  • Performance metrics collection
  • MQTT bridge support

Made for industrial cybersecurity

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