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gnucleus-freecad-validator

Deterministic validation for FreeCAD CAD geometry, design specifications, and solved FreeCAD/CalculiX FEM analyses. Reproducible, no LLM, no GPU.

Prerequisites

  • Python ≥ 3.11 (v2's pinned OCP binary dependencies provide Python 3.11–3.14 wheels).
  • FreeCAD 1.1.0 recommended. FreeCAD 0.21.x remains supported for non-FEM validation, but FEM validation requires FreeCAD 1.1.0.

For a reproducible FreeCAD 1.1.0 installation, the official 1.1.0 release provides these platform-specific assets:

Platform Install
macOS (Apple Silicon) FreeCAD_1.1.0-macOS-arm64-py311.dmg
macOS (Intel) FreeCAD_1.1.0-macOS-x86_64-py311.dmg
Linux (x86_64) FreeCAD_1.1.0-Linux-x86_64-py311.AppImage
Linux (aarch64) FreeCAD_1.1.0-Linux-aarch64-py311.AppImage
Windows (x86_64) FreeCAD_1.1.0-Windows-x86_64-py311-installer.exe
conda / mamba mamba install -c conda-forge python=3.12 "freecad=1.1.0" (no extra config needed — the module is directly importable)

Pick the download that matches your CPU — the two macOS disk images are not interchangeable.

Prefer a known build over a rolling package manager when reproducibility matters. brew install --cask freecad tracks the newest release and can move off 1.1.0; on Ubuntu / Debian, both the distro package and the freecad-stable PPA can lag behind. FreeCAD 0.21.x from those sources remains supported for non-FEM validation. If you use a package manager, check freecad --version before relying on it.

Under conda / mamba, FreeCAD's binding lands in $CONDA_PREFIX/lib rather than site-packages, which the loader already looks for first.

Pin the build, not just the version

Scores are only comparable when they come from the same geometry kernel, and FreeCAD 1.1.0 does not imply one OCCT version — the kernel travels with the build:

FreeCAD 1.1.0 build OCCT
official binaries above, build 20260325 (macOS arm64) 7.8.1
conda-forge freecad=1.1.0, py3.12 (linux/amd64) 7.9.3

Both report the same FreeCAD build string, 1.1.0 20260325, so the version alone does not tell you which kernel you are on.

Volume, surface-area, and surface-type measurements can shift across kernels, so generate references and score candidates with the same build — not merely the same FreeCAD version. Check yours with:

python -c "from freecad_validator._freecad_loader import import_freecad; import_freecad(); import Part; print(Part.OCC_VERSION)"

Locating the binding

The validator auto-detects FreeCAD's Python binding for these installs, without additional PYTHONPATH configuration:

Install Searched
conda / mamba $CONDA_PREFIX/lib
macOS .app (official .dmg) /Applications/FreeCAD.app/Contents/Resources/lib
macOS Homebrew bottle /opt/homebrew/Cellar/freecad/*/lib, /usr/local/Cellar/freecad/*/lib
Linux distro / PPA package /usr/lib/freecad-python3/lib, /usr/lib/freecad/lib, /usr/lib64/freecad/lib, /usr/local/lib/freecad/lib

Windows and the Linux AppImage are not auto-detected — they have no fixed install location — so set FREECAD_LIB for those (below). The package works fine with them; it just cannot guess where they are.

FREECAD_LIB accepts a single directory or an os.pathsep-separated list (: on Unix, ; on Windows — same convention as PATH and PYTHONPATH), so you can point at every directory FreeCAD needs in one variable. It is tried before the built-in candidates, and a value that doesn't resolve falls back to them rather than failing outright:

# conda / mamba — the binding sits directly under the env's lib/.
export FREECAD_LIB="$CONDA_PREFIX/lib"

# macOS (Homebrew cask) — single path; the .app bundle finds its own
# workbenches relative to the binary.
export FREECAD_LIB=/Applications/FreeCAD.app/Contents/Resources/lib

# Linux (apt / PPA install) — three paths: the binding under lib/,
# the package-root Mod (often a symlink to /usr/share/freecad/Mod),
# and the canonical workbench tree itself.
export FREECAD_LIB=/usr/lib/freecad/lib:/usr/lib/freecad/Mod:/usr/share/freecad/Mod

# Linux AppImage — extract it first; the bundle is not a normal install.
#   ./FreeCAD_1.1.0-Linux-x86_64-py311.AppImage --appimage-extract
export FREECAD_LIB=$PWD/squashfs-root/usr/lib:$PWD/squashfs-root/usr/Mod

On Windows, point it at the directory holding FreeCAD.pyd — the installer's bin directory — using ; as the separator:

$env:FREECAD_LIB = "C:\Program Files\FreeCAD 1.1\bin"

Verify the wiring. The recommended 1.1.0 install reports 1, 1, 0 in the first three fields; a supported 0.21.x install reports 0, 21 in the first two:

python -c "from freecad_validator._freecad_loader import import_freecad; print(import_freecad().Version())"

Install

pip install 'gnucleus-freecad-validator[v2]'

The default v2 scorer uses OCCT's native oriented bounding box through cadquery-ocp==7.9.3.1.1. It provides wheels for Python 3.11–3.14 on macOS arm64/x86_64, Linux aarch64/x86_64 (glibc 2.31+), and Windows x86_64. Its dependencies include cadquery-ocp-proxy==7.9.3.1.1 and vtk==9.6.2. Install the extra in the same interpreter that loads FreeCAD. The extra always requires the pinned backend: on unsupported Python versions, installation fails to resolve its dependencies instead of succeeding without OCP. FreeCAD's binding must also match the Python interpreter; the FreeCAD 1.1.0 bundle used for end-to-end validation here embeds Python 3.11.

Installing alongside a conda FreeCAD

The v2 extra cannot be installed into an environment whose FreeCAD came from conda. FreeCAD pulls vtk through conda; the extra pins vtk==9.6.2; pip refuses to uninstall a conda-owned package to reach that version:

error: uninstall-no-record-file
× Cannot uninstall vtk 9.6.0
╰─> The package was installed by conda.

Pinning the matching vtk in conda instead does not resolve it either — on Python 3.12 conda cannot place vtk=9.6.2 beside freecad=1.1.0 (libboost conflict). Installing OCP with --no-deps fails at import, because OCP loads libvtkWrappingPythonCore regardless of which of its modules are used.

Take the binding from conda instead, so OCP and FreeCAD link the same vtk, and install the validator without the extra:

mamba install -n base -y -c conda-forge "freecad=1.1.0" "ocp=7.9.3.1"
pip install gnucleus-freecad-validator          # no [v2]; OCP is already satisfied

Conda's ocp also supplies libGL.so.1 and libXrender, so no additional system packages are required for headless scoring on this route.

Whichever route is used, this check fails loudly if the backend is missing:

python -c "from OCP.BRepBndLib import BRepBndLib; from freecad_validator import Validator; \
assert callable(BRepBndLib.AddOBB_s); Validator(scorer_version='v2')"

Slim Debian/Ubuntu containers need the shared libraries used by OCP/VTK when using the v2 extra. Add this to the Dockerfile:

RUN apt-get update \
    && apt-get install -y --no-install-recommends libgl1 libxrender1 \
    && rm -rf /var/lib/apt/lists/*

These are runtime requirements, not install-time ones: pip install succeeds without them, and import OCP then fails with an error such as ImportError: libGL.so.1, so a clean install is not evidence that scoring will work. They are needed even for headless scoring; a display server is not required.

Constructing a v2 Validator or geometry scorer checks the native dependencies before reading models. Missing OCP or shared libraries raise OCCTUnavailableError; an OCCT measurement failure raises OBBMeasurementError (both in freecad_validator.comparators.occt_bbox). Single-case CLIs report these errors on stderr and exit with status 1. Batch scoring stops with status 1 on an unavailable backend; an individual measurement failure is recorded as an error, excluded from score averages, and processing continues. Neither failure becomes a zero score or disables the bbox gate.

For v1 scoring or other APIs, pip install gnucleus-freecad-validator retains the base dependency set. Select v1 explicitly with --scorer v1 or Validator(scorer_version="v1"). Importing the package does not load OCP.

Usage

CLI

freecad-validator validate my_model.FCStd ground_truth.FCStd spec.json

freecad-validator is the package's entry-point; --help shows the validate, batch, join, render, and fem-score subcommands.

Python

from freecad_validator import Validator

validator = Validator()
result = validator.validate(
    candidate_fcstd="path/to/my_model.FCStd",
    reference_fcstd="path/to/ground_truth.FCStd",
    spec_json="path/to/spec.json",
)
result.combined  # combined verdict, in [0, 1] (harmonic mean by default)
result.geometry_similarity  # geometry-only sub-score
result.cad_spec_consistency  # spec ↔ CAD sub-score

For repeated scoring, reuse one Validator across cases — its internal scorers amortize across calls.

FEM validation

The FEM API compares a candidate solved FCStd with an engineer-generated solved reference on a source STEP. It extracts the saved analysis, replays the candidate solve with CalculiX, verifies the stored displacement and stress fields, and returns a deterministic 0–100 report with validity gates and engineering diagnostics.

Material validation compares all extracted material cards and the number of solids assigned to each, allowing equivalent cards to be split or merged. It checks every card for physically invalid properties. Assignment matching compares counts, not which particular solid receives a material. Trusted payloads may include a materials list with E_MPa, rho_kg_m3, nu, and body_count on each card; payloads without this list on the reference retain the single-material comparison.

from freecad_validator.fem import FEMValidator

validator = FEMValidator(require_boolean=True)
report = validator.validate(
    step_path="source.step",
    reference_fcstd="reference.FCStd",
    candidate_fcstd="candidate.FCStd",
)
print(report.overall_score, report.grade, report.gates_triggered)

Trusted, already-extracted dictionaries can be scored without FreeCAD or CalculiX:

from freecad_validator.fem import score_trusted_payloads

report = score_trusted_payloads(target_geometry, reference_payload, candidate_payload)

This low-level function trusts adapter-produced replay-verification fields. Do not pass candidate-controlled JSON to it. Use FEMValidator.validate() for untrusted FCStd inputs so the validator performs extraction and solver replay.

The equivalent CLI is:

freecad-validator fem-score source.step reference.FCStd candidate.FCStd \
  --timeout 900 --json

Use --require-boolean only for tasks whose metadata explicitly requires a Boolean operation, and --require-preprocessing only when preprocessing is an explicit task requirement. Neither requirement is inferred from instruction text. Intermediate extraction JSON is temporary by default; pass --extract-dir to retain it.

The preprocessing gate treats geometry as unchanged only when volume, surface area, and topology all match. Face or region partitions can therefore satisfy preprocessing even when volume and area are preserved. Region comparisons use one-to-one matching within tolerance and do not depend on region ordering.

Scoring

Two independent passes per case:

Pass What it measures
geometry_similarity v2 (default): scalar property fidelity multiplied by a spatial-agreement factor (see below). v1 (--scorer v1): legacy weighted sum surface_types (0.10) + volume (0.35) + surface_area (0.40) + bbox (0.15). Structural integrity gates → 0 under both; v2 bbox and ICP complexity/topology gates → 0
cad_spec_consistency consistent / total_params, or the failure-budget score (default budget: 10 under v2, disabled under v1)

The v2 geometry scorer

# After structural checks and independent OCCT OBB measurements:
if bbox_max_relative_error >= bbox_far_rel_tol:  # default 10%
    geometry_similarity = 0
else:
    property_score = (0.05·surface_types + 0.175·volume + 0.175·surface_area
                      + 0.10·principal_moments) / 0.50

    geometry_similarity = property_score × (0.50 + 0.50 · icp)

V2 measures bbox and principal_moments using the maximum relative error across their three sorted components:

component_error[i] = abs(reference[i] - candidate[i])
                     / max(abs(reference[i]), abs(candidate[i]), 1e-9)
error = max(component_error)

For bbox, the components are sorted native OCCT oriented-box dimensions, computed independently for each solid; for principal_moments, they are sorted, normalized principal moments. The bbox check is a hard gate: error at or above 10% forces geometry to zero. ICP runs after this check. Below 10%, bbox passes and contributes no reward or continuous penalty. The four property weights total 0.50, and the ICP multiplier ranges from 0.50 to 1.00. The bbox subscore remains in result details for diagnostics only; bbox_gate records the decision, error and threshold. The diagnostic bbox value is not a reward term; use the formula above rather than summing all entries in subscores. geom_details.bbox_frame is occt_obb; both reported dimension arrays and the bbox subscore describe those independently measured boxes. The gate also applies to spheres, cones and other solids with too few face centers for ICP. If it rejects a pair, ICP is not run and icp_details is absent. Neither source document is modified. V1 continues to measure world-axis AABBs. With either supported combiner, zero geometry also makes the final score zero.

principal_moments retains the 1% matched and 10% far thresholds and the logarithmic score ramp between them. A single 3% component error scores about 0.523 instead of being averaged down to 1% and receiving full credit. V1 retains mean bbox error and its existing reward weight.

V2 surface_types compares the total area of each surface type separately:

area_floor = 0.01 * max(sum(reference_area.values()), sum(candidate_area.values()))
type_error[t] = abs(reference_area[t] - candidate_area[t])
                / max(abs(reference_area[t]), abs(candidate_area[t]), area_floor, 1e-9)
surface_types_error = max(type_error)

Types present in either model are included; an absent type has area zero. The worst type error receives full credit at or below 1%, zero at or above 10%, and logarithmic partial credit between them. Each denominator is at least 1% of the larger total surface area. Types occupying at least 1% of that total retain their original per-type relative error; smaller types receive a reduced error instead of an automatic 100% error when missing. With default thresholds, a missing type occupying at most 0.01% of the total receives full credit, and one occupying at least 0.1% makes this subscore zero. Other type errors are still included when taking the maximum. A zero surface-type subscore lowers the property score without forcing the geometry score to zero. Result details include each type's areas and relative error, the maximum error, the score tier, and the area denominator floor and fraction. The 1% area floor fraction is fixed; its result field records the setting used for the measurement and is not a configurable tolerance. CLI flags --surface-types-matched-rel-tol and --surface-types-far-rel-tol control V2 thresholds.

V1 keeps its total-area-normalized difference, linear ramp and legacy surface_types_exact_tol / surface_types_zero_score settings. Neither version's area-by-type signal measures feature locations: moving a hole without changing the areas still receives full credit here. The area floor does not distinguish an important small feature from a minor surface change, or recognize equivalent geometry with a different surface representation; those cases still require calibration for the intended use.

The OBB backend transfers BREP geometry to OCP, clears cached display meshes, and remeshes with linear deflection volume^(1/3) * 1e-4, angular deflection 0.1 radians, and parallel meshing disabled. It calls native AddOBB with triangulation and optimal search enabled, and shape-tolerance expansion disabled. Both sides use the same settings, independent of saved pose or previous rendering. Geometry is exported during the existing document reads; there is no additional document open for bbox measurement.

Known upstream OCCT issue: torus rotation changes the optimized OBB. OCCT's optimized OBB is an approximation and is not rotation invariant for some tori. This has been reproduced with native OCCT torus construction, rigid rotation, meshing, and AddOBB alone, isolating the behavior from FreeCAD document loading, BREP transfer, and ICP. The same measurements occur with cadquery-ocp==7.8.1.1.post1 and 7.9.3.1.1:

Torus major/minor radii Rotation about axis Maximum relative OBB error V2 bbox gate
30 / 8 20° about (3, 1, 2) 9.525% Pass
50 / 5 20° about (3, 1, 2) 9.887% Pass
50 / 5 75° about (1, 3, 7) 10.468% Reject

The solids in each comparison are congruent. OCCT supplies pose-sensitive dimensions; V2's 10% hard gate turns that variation into a false rejection and a zero geometry/final score. These examples are measured reproductions, not a general uncertainty bound for all curved shapes. The regression tests record their magnitudes so an OCCT upgrade requires reviewing any change. This upstream bug/limitation is accepted for V2: the validator does not repair OCCT's orientation choice or use ICP to override its size decision.

V2 rejects candidates with more than 5000 faces before OBB meshing or ICP. The same limit also skips that candidate's BREP serialization during feature extraction. Reference BREP export still occurs during its document read. This avoids exporting and meshing an over-limit candidate. V1 has no added face-count limit. Structural and ICP rejection checks remain authoritative. ICP's pose does not participate in the OBB measurement or the bbox gate decision.

Two signals are new relative to v1:

  • principal_moments — normalized principal moments of inertia (rotation- and scale-invariant mass distribution); catches shape mismatch that volume/area/bbox miss.
  • icp — a face-center ICP alignment reward: one point per face, brute-force principal-frame permutation init (24 proper rotations), trimmed-ICP pose refinement, then full bidirectional nearest-neighbor residuals over every aligned candidate and reference face center. The reward is exp(-k·max_residual) with 0.1 mm → 0.9 and an exact 1.0 for numerically coincident clouds. Trimming cannot hide an unmatched face from the final reward. Congruent models can still receive a lower ICP/V2 score when different feature histories produce different face decompositions and therefore different face-center clouds.

A candidate with perfect property scores and an ICP score of zero receives 0.50 if all rejection checks pass. Matching properties and face centers receive 1.0. V1 does not use ICP.

For example, in the end-to-end regression fixture, moving a 3 mm-diameter hole by 3 mm within an otherwise unchanged 40 x 30 x 5 mm plate leaves all four v1 properties unchanged, so v1 geometry scores 1.000. Full bidirectional ICP detects the displaced hole and lowers v2 geometry below 0.70.

Known limitations of the icp signal: it compares face centers rather than the complete BREP surfaces, and highly symmetric parts whose only congruent poses are non-axis rotations may be under-scored.

Spec failure budget

Under --scorer v1 the failure budget defaults to None, preserving the v0.4 consistent/total calculation; under v2 it defaults to 10. Both versions retain v0.4's CAD-grounded spec validation:

cad_spec_consistency = consistent / total_params

Set a positive failure budget to prevent large specs from diluting failures:

failures = inconsistent + not_found
denominator = min(total_params, failure_budget)
cad_spec_consistency = max(0, 1 - failures / denominator)

When configured, a spec with fewer parameters than the budget still uses the same consistent-parameter fraction. Once the parameter count reaches the budget, each failure costs 1 / failure_budget. With the v2 default of 10, one failure scores 0.9, two score 0.8, and ten or more score 0.0 when there are at least ten parameters. The budget affects only spec scoring. Every parameter is checked; the budget does not select a subset. Geometry-bound and legacy parameters each contribute at most one failure, with the same penalty.

Configure the budget with Validator(spec_failure_budget=...) or --spec-failure-budget; force the legacy consistent/total scoring with spec_failure_budget=None / --no-spec-failure-budget:

Validator()  # v2 scorer, failure budget 10
Validator(scorer_version="v1")  # legacy scorer, budget disabled
Validator(spec_failure_budget=None)  # v2 scorer, budget disabled
freecad-validator validate ...                             # v2, budget 10
freecad-validator validate ... --scorer v1                 # v0.4 scoring behavior
freecad-validator validate ... --no-spec-failure-budget    # v2, legacy spec scoring

To use a stricter budget of five failed parameters:

Validator(spec_failure_budget=5)
freecad-validator validate ... --spec-failure-budget 5
freecad-validator batch --sample-data-dir ./sample-data --spec-failure-budget 5

Docker and custom verifier wrappers

In Docker, pass --spec-failure-budget when running the CLI. If the container uses a Python wrapper such as tests/run_scorer.py, pass the value directly:

from freecad_validator import Validator

validator = Validator(combine_method="min", spec_failure_budget=10)

The package does not read a failure-budget environment variable automatically. Terminal Bench wrappers live under tasks/<task-name>/tests/run_scorer.py in the task repository, not in this package.

The two are combined into result.combined so a strong score on one axis cannot rescue a weak score on the other. The aggregation method is configurable via Validator(combine_method=...) or --combine-method on the CLI; both options return 0 when either g or s is 0.

Method Formula Behavior
"harmonic" (default) 2gs / (g + s) Tracks the weaker signal but still rewards a stronger second axis.
"min" min(g, s) Strictest — pins the combined to the weakest axis, ignores any headroom on the other.

where g = geometry_similarity and s = cad_spec_consistency. All three values are in [0, 1].

from freecad_validator import Validator

Validator(combine_method="min", spec_failure_budget=10)
freecad-validator validate ... --combine-method min
freecad-validator batch    ... --combine-method min
freecad-validator validate ... --spec-failure-budget 10

Tolerances

Pass GeometryTolerances or SpecTolerances to Validator to make the scoring stricter or more lenient. Each continuous geometry subscore has a matched threshold (score = 1.0 at or below) and a far threshold (score = 0.0 at or above), with a smooth ramp in between. Geometry thresholds must be finite and positive, and each matched threshold must be strictly less than its far threshold (v1 surface types: exact_tol < zero_score). Invalid combinations, including conflicts with omitted defaults, are rejected by the Python API and CLI before scoring. V2 bbox instead uses only bbox_far_rel_tol as its hard rejection threshold; bbox_matched_rel_tol affects its diagnostic subscore only.

Geometry — defaults:

Axis matched far
volume 0.1 % 1 %
surface area 1 % 10 %
bbox (v1 reward / v2 diagnostic) 1 % 10 %
principal moments (v2) 1 % 10 %
surface types (v1; aggregate area difference) 0.5 % 75 %
surface types (v2; maximum per-type relative area error) 1 % 10 %

Spec consistency — defaults:

Knob Default What it checks
tol_scalar 1 % lengths, radii, angles, counts (relative error)
tol_pos 1 % positions, centers (as fraction of the part's OBB diagonal)
from freecad_validator import Validator, GeometryTolerances, SpecTolerances

validator = Validator(
    geom_tolerances=GeometryTolerances(volume_matched_rel_tol=5e-4),
    spec_tolerances=SpecTolerances(tol_scalar=0.05),
)

CLI geometry options are grouped by scorer version. validate and batch reject an explicitly supplied option that does not affect the selected scorer, including when --scorer is omitted and v2 is selected by default. The standalone v1 and v2 scorer CLIs expose only their supported options.

Version Geometry CLI options
v1, v2 --volume-matched-rel-tol, --volume-far-rel-tol, --area-matched-rel-tol, --area-far-rel-tol, --bbox-far-rel-tol
v1 --bbox-matched-rel-tol, --surface-types-exact-tol, --surface-types-zero-score
v2 --surface-types-matched-rel-tol, --surface-types-far-rel-tol, --principal-moments-matched-rel-tol, --principal-moments-far-rel-tol

For example, --scorer v2 --bbox-matched-rel-tol 0.02 is rejected; --scorer v2 --bbox-far-rel-tol 0.2 sets the bbox rejection threshold. The CLI and GeometryTolerances.for_scorer share the same version-specific configuration. When only a v2 bbox gate is supplied, its matched threshold is derived as min(0.01, bbox_far_rel_tol / 10), so gates below 1% remain available without another option:

validator = Validator(
    scorer_version="v2",
    geom_tolerances=GeometryTolerances.for_scorer("v2", bbox_far_rel_tol=0.005),
)

This matches --scorer v2 --bbox-far-rel-tol 0.005. The plain GeometryTolerances(...) constructor remains strict and version-independent. V1 overrides and explicitly supplied matched/far pairs must remain ordered; the factory never replaces an explicit matched threshold. Unknown geometry tolerance fields are rejected by both the constructor and the factory, so a misspelled option cannot silently leave a default in place. Spec options --tol-scalar and --tol-pos apply to both versions.

Inputs

The validator takes three paths — names and on-disk layout are up to the caller:

Argument Type
candidate_fcstd .FCStd to score
reference_fcstd ground-truth .FCStd
spec_json spec JSON with name, description, key_parameters

Optional spec field categories: ["gear", ...] opts into family-specific checks.

Trusted param_check.py loading

If param_check.py sits next to the spec JSON (Path(spec_json).parent / "param_check.py"), the validator loads it dynamically to refine spec-consistency findings. Candidate directories are never searched for executable checker code.

Trust boundary — this executes arbitrary Python. The file is imported and run in the validator's own process, with its privileges. The spec directory must therefore be case-controlled. A candidate producer may supply the FCStd contents, but must not be able to write param_check.py beside the spec. Isolate untrusted runs at the process or container level and copy only the candidate FCStd into the layout.

Migration and score compatibility

ConsistencyChecker.check() no longer discovers a param_check.py next to the candidate FCStd. Direct callers that need case refinement pass their trusted spec JSON using the existing first argument:

report = ConsistencyChecker().check(
    spec_json,
    candidate_fcstd,
)

Passing an in-memory spec mapping does not load executable case checks. V2 can still apply the declarative geometry bindings described below. Do not restore candidate-side discovery: it would execute candidate-controlled Python in the grader process.

Scores can be lower than in releases that accepted spec-derived category fallbacks. Parameters without candidate-CAD evidence now remain not_found; under a configured failure budget, each such required parameter reduces the spec score. This is a validation-coverage change, not a change to the candidate model.

V2 geometry bindings in specs

V2 accepts an optional geometry_bindings object in the existing spec JSON. No additional grader input or CLI argument is required. V1 ignores this object; V2 specs without it retain the existing checks. Each binding object describes the active key_parameters only. When grading different stages of an edit task, pass the corresponding stage's spec through the existing spec_json argument; do not pair target bindings with base parameters.

Bindings associate parameters with finite features of the reference's final solid before any candidate is evaluated. The measurement bank records cylinder axis centers and extents, material side, straight edge endpoints, and opposing planar walls with an overlapping finite footprint. Wall pairs distinguish solid material from empty space, so a slot width can refer to the actual slot walls. Measurements and binding evidence contain geometry only; they do not store face/edge numbers or temporary feature identifiers.

The version-1 binding schema contains:

  • datum: reference center, proper orthonormal frames, and geometric landmarks used to align a candidate by rigid rotation and translation.
  • parameters: exactly one entry for every parsed parameter. A mode: "legacy" entry records why the existing checker is retained. A mode: "geometry" entry records a reason, a measurement quantity, and one or more spatial witnesses.
  • Each witness specifies feature type, position in millimetres, unit direction, local length scale, and material side where applicable. Wall pairs also specify region: "material" or "void". Coincident concentric features use descending radial or wall-separation order within a fixed 1% of the witness's reference local scale, with a 1e-6 mm floor, rather than nearest expected size. Changing tol_pos affects positional matching without redefining this stored order.

Supported quantities are cylinder radius, diameter and axial extent, straight edge length, opposing-wall separation, and distance between two cylinder centers. Cylinder axial extents describe continuous wall intervals; separated coaxial walls remain separate measurements. An axial-extent witness may qualify the intended cylindrical step by its radius; a radius or diameter check cannot use its target size as a selection filter. An optional cylindrical-stock check measures whether the entire solid fits inside the corresponding long cylinder.

The grader establishes one pose from geometric landmarks, independently of parameter pass/fail results. It then matches witnesses one-to-one by location, direction and material side. Position tolerance is tol_pos times the witness's reference local scale, with a 1e-6 mm numerical floor; direction tolerance is 2 degrees. The measured quantity uses tol_scalar. All witnesses for a parameter must pass. A missing or incorrect bound feature overrides any same-valued legacy finding. Parameters marked legacy keep their existing checks, including penalties for not_found. The geometry/spec combination remains harmonic by default.

Binding authoring requires reference-side semantic review: equal values alone do not establish which feature an instruction describes. Construction history, ambiguous owners, and measurements without supported final geometry can remain legacy, with the reason recorded. Current extraction supports one final solid; an invalid or multiple-solid shape fails only geometry-bound parameters while legacy checks retain their existing measurements and results. Native measurement failures or malformed binding configuration raise errors instead of becoming model scores. Same-domain refinement removes artificial coplanar partitions before wall-pair extraction; there is no raw planar-face-count cutoff. Landmark alignment can remain ambiguous for symmetric parts, and topology changes can alter finite supports. Oracle, rigid-pose, and local-error controls should accompany new annotations. The schemas live in measurement/spatial.py and consistency/geometry_bindings.py.

Wall-pair booleans run in a separate process using the same FreeCAD library, with a 20-minute timeout. Opposing directions and overlapping projected bounds are filtered before native face intersections. A timed-out process is terminated; its partial measurements are discarded and the bank records the unavailable wall-pair measurement in limitations. Explicitly disabling wall-pair extraction records the same unavailable state. A binding that needs wall separation then raises a measurement error, rather than treating unfinished work as a missing feature or falling back to legacy checks. Other completed measurement kinds remain usable. This timeout covers wall-pair extraction, not the entire validator.

Batch CLI layout

freecad-validator batch --sample-data-dir <sample-data-dir> expects one folder per case under <sample-data-dir>/data/:

<sample-data-dir>/data/<case-name>/
├── candidate.FCStd
├── reference.FCStd
├── spec.json                 # any *.json — see below
└── param_check.py            # optional

<case-name> only labels rows in the output CSV. Spec lookup tries spec.json, then <case-name>.json, then any single *.json. Outputs default to <sample-data-dir>/validation_results.csv and validation_summary.json (override with --output-csv / --output-summary).

Adding a custom Category

Define derived_candidates(bank, spec) that returns {spec_key: (value, feature_ref)}. Reference it from a case's param_check.py. The built-in categories under src/freecad_validator/consistency/categories/ are worked examples — each module's docstring states the spec keys that trigger it.

License

Apache 2.0 — see LICENSE.

This project depends on FreeCAD, which is licensed under LGPL 2.1+. FreeCAD is not bundled with this package.

Full FCStd FEM validation requires CalculiX, which is licensed under GPL 2.0 or later and is not bundled with this package. Install a ccx executable for the validator runtime, or configure ccxBinaryPath in FreeCAD's FEM preferences. The runtime preflight verifies FreeCAD, OCCT, the embedded Python, and CalculiX before candidate scoring; these versions are recorded in ScoringReport.runtime_provenance.

  • macOS: the official FreeCAD application includes ccx beside freecadcmd, which the validator detects automatically.
  • Linux: install CalculiX with the system package manager and ensure ccx is executable on PATH.
  • Windows: install a CalculiX executable and select it as ccxBinaryPath in FreeCAD's FEM preferences.

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