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Pipeline integrity calculation

Project description

PipelineIntegrity library

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Free, open source PipelineIntegrity library designed to calculate the degree of danger of pipeline metal loss defects according to the ASME B31G method.

ASME B31G method

Installation

pip install pipeline-integrity

Usage

A pipe under pressure, with a length, diameter and wall thickness from specified material.

from pipeline_integrity.material import Material
from pipeline_integrity.pipe import Pipe

pipe = Pipe(
  440,  # length, inches
  56,  # diameter, inches
  0.63,  # wall thickness, inches
  Material(  # pipe material
    "Steel",
    52000  # SMYS, psi
  ),
  900  # pressure, psi
)
)

Metal loss defect with a specified position on the pipe and a specified depth.

defect = pipe.add_metal_loss(
  40,  # the defect starts at a distance of 40 inches from the beginning of the pipe
  4,  # defect length 4 inches
  10,  # along the circumference of the pipe, the defect begins
       # at 10 arc minutes from the top of the pipe
  20,  # the size of the defect along the circumference is 20 arc minutes
  0.039  # defect depth 0.039 inches
)

SMTS for pipe material must be set.

pipe.material.smts = 70000

Context for calculating the degree of severity of the defect according to the ASME B31G method

from pipeline_integrity.method.asme.b31g_2012 import Context

asme = Context(defect)

Defect depth less than 10% wall thickness, no danger.

assert defect.depth == 0.039
assert pipe.wallthickness == 0.63
assert 0.7 < asme.erf() < 0.71

The depth of the defect is 50% of the pipe wall thickness.

defect.depth = 0.31
assert defect.length == 4
assert 0.74 < asme.erf() < 0.75

A defect with a length of 30 inches and a depth of 50% of the pipe wall thickness requires repair at the specified working pressure in the pipe.

defect.length = 30
assert asme.erf() > 1.3

When the operating pressure is reduced to a safe value, the defect does not require repair.

assert pipe.maop == 900
assert round(asme.safe_pressure, 2) == 653.71
pipe.maop = 650
assert asme.erf(is_explain=True) < 1

If you call pipe_state method with parameter is_explain=True, then you can get explanation in text form.

asme.explain()
Calculate ERF by ASME B31G 2012 classic.
Calculate failure stress level by the classic way.
Parameter Sflow = 1.1 * material_smys.
Sflow = 1.1 * 52000 = 57200.0.
Parameter Z = length^2 / (diameter * wallthickness).
Z = 30^2 / (56 * 0.63) = 25.51.
Parameter Z = 25.51 > 20.
Failure stress level = Sflow * (1 - depth / wallthickness).
stress_fail = 57200.0 * (1 - 0.31 / 0.63) = 29053.968.
Failure pressure = 2 * stress_fail * wallthickness / diameter.
press_fail = 2 * 29053.968 * 0.63 / 56 = 653.714.
ERF = pipe_maop / press_fail.
ERF = 650 / 653.714 = 0.994

Development

$ git clone git@github.com:vb64/pipeline.integrity.git
$ cd pipeline.integrity

With Python 3:

$ make setup PYTHON_BIN=/path/to/python3
$ make tests

With Python 2:

$ make setup2 PYTHON_BIN=/path/to/python2
$ make tests2

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